Course Information
Description
Apprentices will examine CNC related operations and safety. Course competencies include classifying types of equipment, comparing CNC tooling, setup, and work holding operations and CNC controls.
Total Credits
1
Course Competencies
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Determine safe operations for computer numeric controlled equipmentAssessment StrategiesDemonstrationCriteriaDemonstrate proper lockout/tagout procedures for CNC equipment before maintenance or troubleshootingIdentify and explain required personal protective equipment (PPE) for specific CNC operationsExecute proper emergency stop procedures in simulated hazardous situations
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Classify CNC equipment and machines according to their functionAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaDifferentiate between 3-axis, 4-axis, and 5-axis CNC machines and their applicationsCompare and contrast the capabilities of CNC mills, lathes, and routersCategorize CNC machines based on their control systems (open-loop vs. closed-loop)
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Explore CNC toolsAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaIdentify appropriate cutting tools for specific CNC applications based on material and desired finishEvaluate tool wear patterns and determine when replacement is necessarySelect optimal tool holders based on machine specifications and cutting requirements
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Determine CNC machine set-upAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaEstablish proper machine home positions and work coordinate systemsCalibrate tool offsets using appropriate measurement devicesConfigure machine parameters according to manufacturer specifications for different materials
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Identify workholding devicesAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaSelect appropriate fixtures and clamps based on workpiece geometry and cutting forcesDemonstrate proper installation and alignment of vises, chucks, and custom fixturingDesign workholding solutions that minimize vibration while maintaining adequate access for tool paths
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Compute cartesian coordinatesAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaConvert engineering drawings into X, Y, and Z coordinate points for CNC programmingCalculate coordinate transformations for different work offset positionsTroubleshoot coordinate errors in existing programs
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Compare CNC controlsAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaDistinguish between the user interfaces of major CNC control manufacturers (Fanuc, Haas, Siemens)Identify which control features are best suited for specific manufacturing applicationsDemonstrate the ability to navigate and operate at least two different CNC control systems
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Write programs including G-codes and M-codesAssessment StrategiesOral, Written or Graphic AssessmentCriteriaCreate complete CNC programs with proper structure including setup and tool change commandsImplement canned cycles to increase programming efficiencyModify existing G-code programs to optimize operation
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Simulate tool pathsAssessment StrategiesDemonstrationCriteriaVerify tool paths using CNC simulation software to identify potential collisionsAnalyze simulated cutting operations to optimize cycle timeGenerate performance reports based on simulation data
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Relate feeds and speeds to CNC operations and machinesAssessment StrategiesOral, Written and/or Skill AssessmentCriteriaCalculate appropriate cutting speeds and feed rates based on material properties and tool specificationsAdjust feeds and speeds to achieve specified surface finishesDiagnose to resolve issues related to improper feed and speed settings