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Identify customer needs and required resources for production processes (MSSC module 3, units 35-37) - 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
interpret customer needs from product specifications, work orders or technical drawings
summarize the major stages of production, and production resources and methods
compare and contrast production systems
identify the factors that influence production processes and technologies
explain how large quantity orders are fulfilled
explain how small quantity orders are fulfilled
apply MSSC manufacturing processes and production concepts to the trade and occupation
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Apply mechanical principles to equipment and production processes (MSSC module 3, units 38- 43) - 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
explain the 6 types of machines commonly used in manufacturing and production
apply mechanical principles to machine operations
describe the function of levers
compute forces and weights accurately
summarize the operation of machine linkages, cams, and turnbuckles
compare the operation of gear drives, reducers, and pulleys
classify production materials according to types, properties, and applications
compare the factors used to select materials for a given product or process
summarize production processes related to casting, molding, machining, finishing, assembly and other
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Set-up and operate machining processes, tooling and equipment (MSSC module 3, units 44-48) - 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
use basic layout techniques to prepare parts for machine tooling
perform basic drilling operations
identify common tools and equipment used in manufacturing
interpret standard operating procedures
explain the need for equipment standards and SOPs
describe the key elements and tools for production planning
explain work flow
compare facility layouts
summarize production components related to materials inventory, time and costs, and production systems
compare process control and feedback control
describe procedures for production documentation
compare methods and applications of transporting produced products
explain the use of product tracking systems
apply MSSC manufacturing processes and production concepts to the trade and occupation
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Monitor production and compliance with specifications, and be aware of preparing products for shipping (MSSC module 3, units 49-54) - 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
communicate work flow with team members and others
communicate safety and job specific information accurately
communicate material information and production schedules efficiently
communicate quality requirements and defects properly
communicate customer requirements and product specifications correctly
train others when appropriate
apply MSSC manufacturing processes and production concepts to the trade and occupation
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Review MSSC CPT assessment and certification requirements for manufacturing processes and production (MSSC module 3, ALL UNITS) - Final 8 hours of 40
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
summarize welding applications, operations and safety requirements
apply basic electrical circuit concepts to manufacturing equipment
interpret basic electrical measurements accurately
use Ohm's law to calculate voltage, resistance and current
apply principles of pneumatic power systems and components to manufacturing and production
interpret basic pneumatic circuits correctly
determine pressure, force, flow and volume values involved with pneumatic devices
apply MSSC maintenance awareness concepts to the trade and occupation
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Apply principles of welding, basic electricity, and fluid power systems to manufacturing equipment maintenance awareness (MSSC module 4, units 55-61) = 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
summarize welding applications, operations and safety requirements
apply basic electrical circuit concepts to manufacturing equipment
interpret basic electrical measurements accurately
use Ohm's law to calculate voltage, resistance and current
apply principles of pneumatic power systems and components to manufacturing and production
interpret basic pneumatic circuits correctly
determine pressure, force, flow and volume values involved with pneumatic devices
apply MSSC maintenance awareness concepts to the trade and occupation
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Examine common applications for lubricants, coolants, bearings, couplings, belt drives and chain drives in manufacturing equipment maintenance (MSSC module 4, units 62-65) = 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
explain the types, properties and applications of grease and oils used for lubrication
test lubricants
follow lubrication schedules and procedures
select oils and greases based on given applications
locate and interpret MSDS safety sheets
describe the types, operations, and applications of bearings and couplings
follow mechanical power transmission safety guidelines
explain the importance of proper shaft alignment
compare the types, operations, and applications of belt drives
calculate speed and torque ratios
align belt and chain drives and adjust tensioners
summarize the types, operations, and applications of chain drives
apply MSSC maintenance awareness concepts to the trade and occupation
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Apply machine control and automation concepts to awareness of machine maintenance (MSSC module 4, units 66-67) = 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
apply basic electrical relay logic rules to machine control and operations
compare solenoid valve operations for various machines
connect a basic electrical logic circuit accurately
interpret a basic ladder diagram schematic
apply basic electrical relay control principles to machine automation
explain limit switches and sensor controlled processes
connect a basic cylinder reciprocation relay circuit properly
apply MSSC maintenance awareness concepts to the trade and occupation
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Relate modes of machine operations to awareness of manufacturing equipment maintenance (MSSC module 4, units 68-69) = 8 hours
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
apply basic electrical relay control principles to machine operation modes
describe various timers and how they operate
explain manual machine operating modes
explain automatic machine operating modes
connect a basic timer control circuit for specific applications properly
summarize basic relay circuit operations for electric motor controls
describe operation of motor starters
explain motor and circuit overload protection
summarize basic AC principles involved in motor operations
operate a motor control circuit correctly
apply MSSC maintenance awareness concepts to the trade and occupation
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Review MSSC CPT assessment and certification requirements for maintenance awareness (MSSC module 4, ALL UNITS) - Final 8 hours of 40
Assessment Strategies
by completing the MSSC coursework, and meeting the requirements for certification
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
apply key concepts and principles covered in MSSC which relate to machine maintenance awareness
are aware of the certification requirements for MSSC CPT which relate to maintenance awareness
have completed assessment prep learning activities related to MSSC CPT certification for maintenance awareness
apply MSSC maintenance awareness concepts to the trade and occupation
actively participate in classroom discussions and learning activities associated with this competency
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Communicate industrial and manufacturing information effectively (32 hours)
Assessment Strategies
by completing written projects associated with this course
by completing an oral presentation or verbal reports associated with the course requirements
by working on a team or group project
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
communicate clearly in writing
communicate effectively when speaking
use non-verbal communication skills appropriately
listen actively
work effectively in team and group settings
use terminology and definitions accurately
communicate respectfully
use electronic communication and technology efficiently
apply appropriate communication skills to effective problem-solving
apply appropriate communication skills to leadership in manufacturing and production
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Apply lean manufacturing principles to work processes performed by the trade (4 hours)
Assessment Strategies
by giving an oral presentation about lean manufacturing improvements for manufacturing and production
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
relate value versus non-value added waste
apply profitable sustainability concepts to lean manufacturing
suggest improvements to business and manufacturing processes
apply lean manufacturing principles to inventory
apply lean manufacturing principles to material processes and production schedules
monitor the cost of poor quality, scrap, and rework
demonstrate awareness of process flow principles including bottlenecks and value stream mapping
identify ways to minimize or remove process wastes from production
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Apply problem solving to high performance manufacturing (4 hours)
Assessment Strategies
by completing a Plan-Do-Check-Act Cycle (PDCA) for a selected problem related to high performance manufacturing
by actively participating in a team-based problem solving activity
by submitting your plan to the instructor for review and feedback
Criteria
PDCA Cycle analyzes people, machines, measurements, methods and materials
PDCA Cycle summarizes the PLAN phase concisely
PDCA Cycle includes a clear definition of the problem
PDCA Cycle includes evidence and data about the problem
PDCA Cycle identifies the impact to the organization or customers (or identifies opportunities for continuous improvement)
PDCA Cycle explains how the problem is being measured
PDCA Cycle describes how success/effectiveness will be measured in the future
PDCA Cycle summarizes the DO phase and starts action planning with a blank slate
PDCA Cycle outlines the CHECK phase and clearly describes how the action plan will be implemented
PDCA Cycle explains the ACT phase and clearly describes how the action plan was implemented
PDCA Cycle compares actual results to intended outcomes and measures effectiveness
contributributions are active in class discussions and group decision making
time and resources are managed efficiently
PDCA cycle is written, clear, and concise
assignment is complete and submitted on time
process used a team approach to problem solving
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Apply leadership skills to high performance manufacturing (4 hours)
Assessment Strategies
by proposing an effective action plan for change and in response to a case study or manufacturing scenario
by participating in classroom discussion and learning activities
by completing class assignments on time and submitting them to your instructor for review and feedback
Criteria
participation is active in group discussions
action plan includes a title and other key information
action plan clearly and concisely states the goals of the proposed work
action plan clearly and concisely outlines the critical steps involved from start to finish
action plan recommends strategies for accomplishing the goal
action plan identifies resource requirements
action plan charts the objectives, actions/activities, target dates, deliverables, status, and other key elements
action plan relates to front line leadership in a manufacturing setting
action plan is developed as a class or in a group
contributribution are proactive during group discussions and consensus building
time is managed effectively
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Examine emerging industrial technologies and trends in green manufacturing (4 hours)
Assessment Strategies
by completing Internet research related to the topic
by sharing your key research findings in class
by participating in class discussion as others share their research results
by submitting a list of websites you found with a summary description of the resources located on each site and submitting these to your instructor for review and feedback
Criteria
identify online resources efficiently
summarize accurately technical information related to emerging trends
provide relevant examples of applications of new manufacturing processes and equipment
relate green trends to industrial and manufacturing work
encourage class participation and facilitate questions and answers
enter into class discussions and actively participate
offer questions or comments during class presentations
listen actively during class
manage time and prioritize work efficiently