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Demonstrate safe work habits while in a shop environment
Assessment Strategies
Skill demonstration in shop
Criteria
Wear steel-toed shoes, safety glasses, long sleeved top, uniform type pants or jeans
Clothing is not loose or ripped
Jewelry does not interfere with shop tasks
Hair is tied back to prevent accident with moving equipment
Clear shop area for safely raising and supporting vehicle or equipment
Identify safety items and hazards
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Perform a tool box inventory.
Assessment Strategies
Skill Demonstration
by completing a tool box inventory using the "MATC Diesel Tool Box Inventory" checklist at the beginning of the semester
by completing a "Missing Tool List" at the beginning of the semester
by completing a tool box inventory using the "MATC Diesel Tool Box Inventory" checklist at the end of the semester
by completing a "Missing Tool List" at the end of the semester
Criteria
Inventory checklist is used to verify that listed tools are accounted for in the tool box
Inventory checklist includes an "X" next to items that are accounted for in the tool box
Inventory checklist includes Fluke multimeter serial number
List includes the missing item name
List includes the missing item part number
List includes the missing item description
List is neat and legible
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Perform inspections and maintenance on equipment and vehicle cabs
Assessment Strategies
through written objective examination
by performing in-cab inspections and maintenance
by performing exterior inspections and maintenance
by submitting a list of needed repairs
by submitting a completed repair order
Criteria
In-Cab Inspection includes performing an operational and/or comparative examination of each item to verify the correct condition
In-Cab Inspection includes instruments and controls inspection (including all components)
In-Cab Inspection includes safety equipment inspection (including all components)
In-Cab Inspection includes hardware inspection (including all components)
In-Cab Inspection includes heating, ventilation, and air conditioning inspection (including all components)
In-Cab Inspection includes heating, ventilation, and air conditioning inspection (including all components)
Exterior Inspection includes performing an operational and/or comparative examination of each item to verify the correct condition
Exterior Inspection includes hardware inspection (including all components)
List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)
List of repairs needed is neat, clean, and evidences correct grammar
List of repairs needed is organized into the same areas as the Service and Inspection Form
List of repairs needed is accurate and contains relevant details
List of repairs needed is brief yet provides a clear and concise explanation of the needed repair
List of repairs needed is verbally discussed with instructor and/or customer
Repair order includes a description of all adjustments, services, and/or repairs performed
Repair order includes critical measurements (to include specifications, torque values, and measurements)
Repair order with work performed begins each statement with an action verb
Repair order with work performed evidences correct grammar, punctuation, and spelling
Repair order with work performed is typed
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Perform inspections and maintenance on equipment and vehicle frame and chassis
Assessment Strategies
through written objective examination
by performing frame and chassis inspections and maintenance
by performing wheel end inspection and maintenance
by completing the Dual Air Brake System Test and Checklist
by submitting a list of needed repairs
by submitting a completed repair order
Criteria
Frame and Chassis Inspection includes air brake inspection (including all components)
you chock the wheels that will remain on the ground
you properly cage the brake chamber
you safely raise and support the vehicle axle on jackstands
you perform the correct procedure for removing the wheels
you remove the axle nuts, lockwashers, or split cones, and axle
you remove the bearing locknut, lockwasher, and adjusting nut
you perform the correct procedure for removing the wheel hub
you remove the old oil seal with the proper puller
you perform an inspection of the parts (to include the wheel hub seal bore, bearings[cones], races[cups], seal lip contact surface on spindle, spindle threads
you clean all parts being returned to service
you value "cleanliness" next to "godliness"
you obtain new wheel seal and read the directions for installation
you prelube and install inner wheel bearing
you select the proper tools for seal installation
you follow the proper procedure for seal installation
you fill hub cavity with clean oil prior to installation
you use caution when installing hub assembly to prevent damage to new seal
you install outer bearing and adjusting nut
you follow proper procedure for adjustment and torque of wheel bearing hardware
you set up dial indicator and adjust wheel bearing end play to industry specifications (.001-.005 inch) NOTE:Instructor must observe and initial job sheet
you torque locknut to specifications and secure locking tabs (if equipped)
you replace axle flange gasket, install axle, and torque axle nuts to specifications
you follow proper procedure for installing wheels, wheel hardware, and torque to specification
you check wheel run-out
you perform "wheel-up" brake adjustment as per the size of brake chamber at the wheel end
you safely lower vehicle to the ground
you raise and lower the vehicle axle to allow for differences in oil level
you check differential oil level when vehicle is level and refill with correct oil if needed
you return vehicle to service
you complete repair order to include the "3 C's"
you perform all critical steps in the right order
you value the safety of yourself, others, and the vehicle by communicating your next steps with others working around you
you follow all personal and environmental safety practices
you select the proper tools and equipment
you stay on task throughout the process
you maintain a clean work area during the process and clean work area, tools, and equipment when finished
you return tools and equipment to their proper location when finished
Wheel end inspection and maintenance includes properly adjusted brakes
Wheel end inspection and maintenance includes a properly installed seal free from any leaks
Dual Air Brake System Test and Checklist includes performing preliminary checks
Dual Air Brake System Test and Checklist includes performing Governor Cut-Out, Low Pressure Warning, and Pressure Build-Up tests
Dual Air Brake System Test and Checklist includes Leakage (Reservoir Air Supply) tests
Dual Air Brake System Test and Checklist includes Leakage (Service Air Supply) tests
Dual Air Brake System Test and Checklist includes Manual Emergency System tests
Dual Air Brake System Test and Checklist includes Automatic Emergency System tests
Dual Air Brake System Test and Checklist includes a retest to check all items repaired or replaced
Frame and Chassis Inspection includes hydraulic brake inspection (including all components)
Frame and Chassis Inspection includes drive train inspection (including all components)
Frame and Chassis Inspection includes suspension and steering systems inspection (including all components)
Frame and Chassis Inspection includes tires and wheels inspection (including all components)
List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)
List of repairs needed is neat, clean, and evidences correct grammar
List of repairs needed is organized into the same areas as the Service and Inspection Form
List of repairs needed is accurate and contains relevant details
List of repairs needed is brief yet provides a clear and concise explanation of the needed repair
List of repairs needed is verbally discussed with instructor and/or customer
Repair order includes a description of all adjustments, services, and/or repairs performed
Repair order includes critical measurements (to include specifications, torque values, and measurements)
Repair order with work performed begins each statement with an action verb
Repair order with work performed evidences correct grammar, punctuation, and spelling
Repair order with work performed is typed
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Perform inspections and maintenance on coupling devices
Assessment Strategies
through written objective examination
by performing coupling device inspections and maintenance
by performing fifth wheel inspections and maintenance
by submitting a list of needed repairs
by submitting a completed repair order
Criteria
you identify the different types of fifth wheels and explain their use
you identify the different fifth wheel parts and components
you identify coupling device violations according to Out-of-Service criteria
you identify the brand, model, and type of fifth wheel
you observe fifth wheel operation when coupled to a trailer, checking for slack (to be done if trailer is available)
you uncouple the fifth wheel from the trailer
you pressure wash/steam clean the fifth wheel and associated area
you inspect the top plate and brackets for cracks
you check the torque of all fifth wheel mounting bolts
you inspect the fifth wheel and mounting plate welds
you check the fifth wheel operation/adjustment using a lock tester
you adjust the fifth wheel locking mechanism if needed (Instructor's permission is needed PRIOR to performing this step)
you lubricate the fifth wheel (to include the trailer contact surface, bracket support fittings, cam track and pivot, sliding fifth wheel rack and slide path)
you remove the fifth wheel from truck chassis
you disassemble the fifth wheel
you inspect all fifth wheel parts for reuseability
you reassemble the fifth wheel
you check the fifth wheel operation/adjustment using a lock tester
you adjust the fifth wheel locking mechanism if needed (Instructor's permission is needed PRIOR to performing this step)
you select the proper tools and equipment
you follow all personal and environmental safety practices
you perform preventive maintenance on fifth wheel units
you perform inspection and required maintenance according to the manufacturers recommendations
you perform the preventive maintenance according to DOT and industry standards for vehicle and equipment preventive maintenance inspections
inspection and required maintenance includes the completed necessary forms
List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)
List of repairs needed is neat, clean, and evidences correct grammar
List of repairs needed is organized into the same areas as the Service and Inspection Form
List of repairs needed is accurate and contains relevant details
List of repairs needed is brief yet provides a clear and concise explanation of the needed repair
List of repairs needed is verbally discussed with instructor and/or customer
Repair order includes a description of all adjustments, services, and/or repairs performed
Repair order includes critical measurements (to include specifications, torque values, and measurements)
Repair order with work performed begins each statement with an action verb
Repair order with work performed evidences correct grammar, punctuation, and spelling
Repair order with work performed is typed
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Perform inspections and maintenance on equipment and vehicle electrical/electronic systems
Assessment Strategies
through written objective examination
by performing electrical/electronic system inspections and maintenance
by submitting a list of needed repairs
by submitting a completed repair order
Criteria
Electrical/Electronic System Inspection includes battery and starting systems inspection (including all components)
Electrical/Electronic System Inspection includes charging system inspection (including all components)
Electrical/Electronic System Inspection includes lighting system inspection (including all components)
List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)
List of repairs needed is neat, clean, and evidences correct grammar
List of repairs needed is organized into the same areas as the Service and Inspection Form
List of repairs needed is accurate and contains relevant details
List of repairs needed is brief yet provides a clear and concise explanation of the needed repair
List of repairs needed is verbally discussed with instructor and/or customer
Repair order includes a description of all adjustments, services, and/or repairs performed
Repair order includes critical measurements (to include specifications, torque values, and measurements)
Repair order with work performed begins each statement with an action verb
Repair order with work performed evidences correct grammar, punctuation, and spelling
Repair order with work performed is typed
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Perform inspections and maintenance on diesel engine fuel systems
Assessment Strategies
through written objective examination
by submitting the diesel fuel system schematic
by submitting the diesel fuel system summary
by performing diesel engine fuel system inspections and maintenance
Criteria
you identify and locate the different components make up a diesel engine fuel system and explain their function
you trace fuel flow through a diesel engine fuel system
you perform inspections and preventive maintenance on diesel engine fuel systems
Diesel Engine Fuel System Schematic includes an identification of all fuel system components starting at the inlet and ending at the fuel nozzle/injector (to include the fuel tank, fuel suction lines, primary fuel filter, fuel transfer pump, fuel hand priming pump-if equipped, fuel low pressure lines, secondary fuel filter, injection pump, high pressure fuel lines, nozzles/injectors, return fuel lines)
Diesel Engine Fuel System Schematic evidences correct grammar, punctuation, and spelling
Diesel Engine Fuel System Schematic includes a color legend and coding for the suction system-blue, low pressure-green, high pressure-red, and return-yellow
Diesel Engine Fuel System Schematic is well organized
Diesel Engine Fuel System Schematic is presented attractively and neatly
Diesel Engine Fuel System Summary includes an identification of the system type (mechanical or electronic)
Diesel Engine Fuel System Summary includes a list of all components in the entire fuel system starting with the tank and ending with fuel nozzle/injector
Diesel Engine Fuel System Summary includes a description of the necessary inspection and maintenance tasks associated with each component in the fuel system
Diesel Engine Fuel System Summary evidences correct grammar, punctuation, and spelling
Diesel Engine Fuel System Summary is typed
Diesel Engine Fuel System Maintenance includes checking the engine for fuel leaks(engine off)
Diesel Engine Fuel System Maintenance includes inspecting fuel tanks, mountings, lines, caps, and vents
Diesel Engine Fuel System Maintenance includes draining water and sediment from the bottom of the fuel tank(s)
Diesel Engine Fuel System Maintenance includes cleaning the fuel filter area before removing filter
Diesel Engine Fuel System Maintenance includes proper removal procedure for fuel filter(s)
Diesel Engine Fuel System Maintenance includes containing any lost or spilled fuel
Diesel Engine Fuel System Maintenance includes proper replacement procedure for fuel filter(s)
Diesel Engine Fuel System Maintenance includes proper procedure for priming the fuel system
Diesel Engine Fuel System Maintenance includes proper procedure for bleeding the fuel system
Diesel Engine Fuel System Maintenance includes starting the engine, checking for proper engine operation, and inspecting for any leaks
Diesel Engine Fuel System Maintenance includes proper disposal of fuel filter(s) and any excess fuel
you select the proper tools and equipment
you follow all personal and environmental safety practices
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Perform inspections and maintenance on diesel engine cooling systems
Assessment Strategies
through written objective examination
by performing diesel engine cooling system inspections and maintenance
by performing diesel engine belts and hoses inspection and maintenance
by performing diesel engine water/coolant pump maintenance
Criteria
you identify the different types of coolants used in the diesel industry
you identify and locate the different components that are in a diesel cooling system
you explain the function of the components in a diesel cooling system
you trace coolant flow through a diesel engine cooling system
Cooling System Maintenance worksheet includes vehicle information
Cooling System Maintenance worksheet includes the cooling system capacity
Cooling System Maintenance worksheet includes the identification of the cooling system filter
Cooling System Maintenance worksheet includes a pressure test of the cooling system and cap with written results and recommendations
Cooling System Maintenance worksheet includes the identification of a leak (if any) and a determination of its cause
Cooling System Maintenance worksheet includes the freeze point test results
Cooling System Maintenance worksheet includes the Nitrite level test results
Cooling System Maintenance worksheet includes the quantity of additive to correct Nitrite level
Cooling System Maintenance worksheet includes answers to diesel engine cooling system questions
Cooling System Maintenance worksheet is completed according to manufacturer recommendations
Cooling System Maintenance worksheet is completed and equipment or vehicle is returned to service
Cooling System Maintenance worksheet is complete
Cooling System Maintenance worksheet is neat and clean
you select the proper tools and equipment
you follow all personal and environmental safety practices
Water Pump, Belts and Hoses worksheet includes inspection of water pump and written repair recommendations
Water Pump, Belts and Hoses worksheet includes belt(s) inspection
Water Pump, Belts and Hoses worksheet includes proper removal, installation, and adjustment
Water Pump, Belts and Hoses worksheet is completed according to manufacturer recommendations
Water Pump, Belts and Hoses worksheet is completed and equipment or vehicle is returned to service
Water Pump, Belts and Hoses worksheet is clean and neat
you select the proper tools and equipment
you follow all personal and environmental safety practices
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Perform inspections and maintenance on diesel engine lubrication systems
Assessment Strategies
through written objective examination
by writing a summary of an online training course
by interpreting an oil analysis report
through the completion of an engine oil data report
by performing diesel engine lubrication system inspections and maintenance
Criteria
Summary includes the key points to include: The impact of EPA 2007 legislations for on-road, heavy duty diesel vehicle designs
Summary includes the key points to include: The impact of changing vehicle designs on oil formulations
Summary includes the key points to include: The benefits of API CJ-4 lubricants
Summary includes only relevant and necessary details
Summary evidences correct grammar, punctuation, and spelling
Summary is typed AND minimum of 1/2 page in length
Oil Analysis interpretation includes an identification of acceptable, marginal, and high wear particles and contamination in oil
Oil Analysis interpretation includes potential engine wear points
Oil Analysis interpretation includes potential problem areas and cause
Oil Analysis interpretation includes suggested solutions to prevent the problems in the future
Engine Oil Data Report includes a copy of the Technical Data Sheet pertaining to the oil being investigated
Engine Oil Data Report includes the manufacturer of the engine oil
Engine Oil Data report includes a brief (paragraph) product description of the engine oil
Engine Oil Data Report includes the API service category of the engine oil and a description a description of this API service category based on the classification system
Engine Oil Data Report includes an identification of the viscosity rating of engine oil and what temperature(s) this viscosity is tested at
Engine Oil Data Report includes the diesel engine applications this oil should be used in
Engine Oil Data Report includes the viscosity rating of the engine oil
Engine Oil Data Report includes a list of 3 features/benefits of the engine oil
Engine Oil Data Report includes a determination if the oil should be used in a gasoline engine
Engine Oil Data Report includes additional specifications and approvals of the oil
Engine Oil Data Report includes a definition of the "W" represents in "5W20"
Engine Oil Data Report includes the values to the following physical characteristics/properties of the oil (to include: neutralization number-TBN, flash point, and sulfated ash percentage)
Engine Oil Data Report includes correct grammar, punctuation, spelling
Engine Oil Data Report is neat and legible
You determine the lubricant viscosity specification prior to draining the engine oil
You obtain the proper quantity and part number(s) oil filter(s) prior to draining the engine oil
You warm the engine oil prior to draining
You determine the engine oil sump capacity prior to draining
You acquire the necessary drain pans and tools prior to draining
You follow the manufacturers specifications for draining the engine crankcase oil
You visually inspect oil for coolant or fuel contamination
You inspect and clean magnetic oil drain plug
You take a "midstream" engine oil sample
You install and tighten the oil drain plug to proper manufacturer torque specifications
You remove the oil filter(s) with an oil filter wrench
You cut the filter open with the proper filter cutting tool
You examine the oil filter for metal debris
You clean the sealing surface(s) of the filter(s) mounting base and ensure that all old filter gasket is removed
You apply CLEAN engine oil to the new oil filter gasket
You install the new oil filter(s) and tighten until the filter gasket contacts the base
You tighten the oil filter by hand according to the instructions that are shown on the filter
You do NOT overtighten the oil filter
You label the filter with date and current odometer or hourmeter reading for future reference
You clean and remove the oil filler cap
You fill the crankcase with the proper amount of oil according to the manufacturer operation and maintenance manual
You crank the engine at no longer than 30 second intervals to fill all filters before starting
You start and run the engine at "LOW IDLE" for two minutes to ensure the lubrication system has oil and that the filters are full.
You inspect the oil drain plug and filter(s) for oil leaks.
You stop the engine and allow the oil to drain back to the sump for a minimum of 10 minutes
You dispose of all used waste oil and filters according to local regulations
You clean and return all tools to their respective areas
You print legibly in ALL necessary components of oil sample label
You remove the oil level gauge in order to check the oil level
You adjust the oil level to maintain the level between the "ADD" and "FULL" marks on the oil level gauge
You complete a "NEXT SERVICE DUE" notification and apply to vehicle
You complete a work order and list of needed repairs
You select the proper tools and equipment
You follow all personal and environmental safety practices
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Perform inspections and maintenance on diesel engine air induction and exhaust systems
Assessment Strategies
through written objective examination
by submitting the Diesel Engine Air Induction and Exhaust Systems schematic
by submitting the Diesel Engine Air Induction and Exhaust System summary
by performing a diesel engine air induction and exhaust system preventive maintenance inspection
Criteria
you identify and locate the various components that make up a diesel engine air induction system and explain their function
you identify and locate the various components that make up a diesel engine exhaust system and explain their function
you trace air flow through a diesel engine air induction and exhaust system
you perform inspections and preventive maintenance on diesel engine air induction and exhaust systems
Diesel Eng. Air Induction & Exhaust System Schematic includes an identification of all air intake system components starting at the inlet and ending at the intake manifold ( to include air cleaner system, intake ducting/piping and clamps, turbocharger and turbocharger controls, intercooler, aftercooler, or charge air cooler circuit, intake manifold, and valve porting of one cylinder)
Diesel Eng. Air Induction & Exhaust System Schematic includes an identification of all exhaust system components starting at the outlet of the exhaust system at the engine block and ending at the outlet of the exhaust system pipe ( to include the valve configuration of one cylinder, exhaust manifold, turbocharger and turbocharger controls, exhaust piping, pyrometer, engine silencer, and catalytic converter)
Diesel Eng. Air Induction & Exhaust System Schematic includes the location in which Air Inlet Restriction (AIR) is measured
Diesel Eng. Air Induction & Exhaust System Schematic includes the location in which Exhaust Back Pressure (EBP) is measured
Diesel Eng. Air Induction & Exhaust System Schematic evidences correct grammar, punctuation, and spelling
Diesel Eng. Air Induction & Exhaust System Schematic is well organized
Diesel Eng. Air Induction & Exhaust System Schematic is presented attractively and neatly
Diesel Eng. Air Induction & Exhaust System Summary includes a list of all components in the entire air inlet and exhaust system starting with air inlet and ending with exhaust outlet
Diesel Eng. Air Induction & Exhaust System Summary includes a description of the necessary inspection and maintenance tasks associated with each component in the air inlet and exhaust system
Diesel Eng. Air Induction & Exhaust System Summary evidences correct grammar, punctuation, and spelling
Diesel Eng. Air Induction & Exhaust System Summary is typed
Diesel Eng. Air Induction & Exhaust System Summary includes correct answers to questions associated with air inlet and exhaust system inspection and maintenance
you perform an initial air induction and exhaust system inspection with the engine off
you inspect the air inlet precleaner if equipped
you service the air inlet precleaner if equipped
you measure and record the air inlet restriction (A.I.R)
you inspect the air filter housing(s) for damage and defects
you service or replace the air filter(s)
you label the new filter(s) with the date and current odometer/hourmeter reading for future reference
you inspect the air induction piping, hoses, clamps, and mountings from the air filter housing to the turbocharger (to intake manifold on N/A engine) for restrictions, leaks, and damage
you inspect the turbocharger for leaks, proper mounting, and connections
you inspect the turbocharger lubricating oil inlet and outlet lines for damage, leaks or restrictions to oil flow
you inspect the air induction piping, hoses, and clamps from the turbocharger to the aftercooler, intercooler, or charge air cooler
you inspect the charge air cooler for restrictions, damage, or debris buildup and clean if needed
you inspect the air induction piping, hoses, and clamps from the charge air cooler to the intake manifold
you inspect the intake manifold for proper mounting and leaks
you inspect the exhaust manifold for proper mounting and leaks
you inspect the exhaust system piping and clamps from the exhaust manifold/turbocharger to the exhaust pipe raincap for looseness, leaks, damage, or restriction
you inspect the exhaust system components to include the exhaust gas recirculation (EGR) system and after treatment system devices, if equipped
you inspect and service the crankcase ventilation system
you perform the air induction and exhaust system inspection on necessary components with the engine running
you check and verify the correct operation of the engine compression/exhaust brake
you reset the filter air inlet restriction (A.I.R.) indicator
you complete a work order and a list of needed repairs
you select the proper tools and equipment
you follow all personal and environmental safety practices
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Perform scheduled maintenance inspections and determine needed repairs
Assessment Strategies
by performing a vehicle inspection
by completing the Preventive Maintenance Service and Inspection Form
by submitting a list of needed repairs from the Preventive Maintenance Service and Inspection Form
by submitting a completed repair order
Criteria
you select the proper tools and equipment
you follow all personal and environmental safety practices
you perform preventive maintenance inspections on vehicles and equipment and determine needed repairs
you complete required repair orders and inspection forms
you comply with DOT and industry standards for vehicle and equipment preventive maintenance inspections
Preventive Maintenance Service and Inspection Form is completed according to industry standards
Preventive Maintenance Service and Inspection Form includes customer/fleet information, date, time in/out, repair order number, vehicle number, make, model, odometer/hourmeter, VIN/PIN, and distance since last PMI
Preventive Maintenance Service and Inspection Form includes damage inspection (including all components)
Preventive Maintenance Service and Inspection Form includes initial drive in inspection (including all components)
Preventive Maintenance Service and Inspection Form includes tires and wheels inspection (including all components)
Preventive Maintenance Service and Inspection Form includes left side top of vehicle inspection (including all components)
Preventive Maintenance Service and Inspection Form includes right side top of vehicle inspection (including all components)
Preventive Maintenance Service and Inspection Form includes under vehicle inspection (including all components)
Preventive Maintenance Service and Inspection Form includes engine compartment inspection (including all components)
Preventive Maintenance Service and Inspection Form includes alignment inspection (including all components) (instructor discretion)
Preventive Maintenance Service and Inspection Form includes road test inspection (including all components) (instructor discretion)
Preventive Maintenance Service and Inspection Form is complete
Preventive Maintenance Service and Inspection Form is neat and clean
Preventive Maintenance Service and Inspection Form is accompanied by a separate list of repairs required
List of repairs required is neat, clean, and evidences correct grammar
List of repairs required is organized into the same areas as the Service and Inspection Form
List of repairs required is accurate and contains relevant details
List of repairs required is verbally discussed with instructor and/or customer
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Perform a DOT Annual Vehicle Inspection
Assessment Strategies
by performing an inspection
by submitting completed DOT Annual Vehicle Inspection Report
by submitting a list of Out-of-Service violations
by submitting a completed repair order
Criteria
you select the proper tools and equipment
you follow all personal and environmental safety practices
you explain DOT out of service criteria
you meet DOT and industry standards for performing vehicle DOT inspections
inspection form includes the date, fleet number, motor carrier operator, address, city, state, zip code, vehicle type, inspector's name, a vehicle identification
inspection form includes checked brake system (including all components)
inspection form includes checked coupling devices (including all components)
inspection form includes checked exhaust system (including all components)
inspection form includes checked fuel system (including all components)
inspection form includes checked lighting devices (including all components)
inspection form includes checked safe loading (including all components)
inspection form includes checked steering mechanism (including all components)
inspection form includes checked suspension (including all components)
inspection form includes checked frame (including all components)
inspection form includes checked tires (including all components)
inspection form includes checked wheels and rims (including all components)
inspection form includes checked windshield glazing (including all components)
inspection form includes checked windshield wipers (including all components)
inspection form includes checked any other condition which may prevent safe operation of the vehicle
inspection form is complete
inspection form is neat and clean
List of Out-of-Service violations includes items according to inspection criteria
you complete the initial identification information
you inspect the engine compartment fluids
you inspect the engine intake system
you inspect the engine belts
you inspect the steering system
you measure the applied brake stroke on the forward drive axle
you inspect for air brake system air leaks
you inspect for entire vehicle fluid leaks
you inspect the vehicle lighting system (omitting reverse light)
you inspect the tire and wheel assemblies
your inspection form is neat and legible (zero points will be given for answers that cannot be read
you indicate YES or NO if needed repairs are an Appendix G criteria violation and site the specific criteria statement(5pts/area)
you complete the entire inspection with no safety violations
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Examine the need for a good preventive maintenance program
Assessment Strategies
through a written objective examination
by preparing and giving a presentation on the need for a good preventive maintenance program
Criteria
you explain the need for a good preventive maintenance program
presentation introduction is motivating and enthusiastic
presentation introduction includes the business name, description of the type of business, and organizational chart
presentation includes the business preventive maintenance inspection philosophy
presentation provides a description of business preventive maintenance inspection schedule and activities
presentation addresses how the business does inspections, the services they offer, the different levels of inspection, cost savings (fleets) or costs to customers (non-fleet)
presentation displays inspection checklist(s) used and shows their relevance to the Federal Motor Carrier Safety Regulations (Part 393 & Appendix G)
presentation addresses business guidelines or policies for those performing preventive maintenance inspections and/or Periodic Inspections
presentation provides an overview or the materials, tooling, and facilities needed to conduct inspections at this business
presentation includes a conclusion
presenter uses appropriate eye contact/gestures
presenter uses acceptable/appropriate language
presenter stayed within time limits
presenter uses visual media resources
presentation includes participation of ALL team members
presenter responds to questions