Course

32420323 Machine Tool 2
Course Information
Description
Expands on basic concepts and skills using engine lathes, power saws, drill presses, bench applications, CNC setup and operation. Emphasizes safety and proper operation of tools and machines, speeds feeds, cutting tools, tool geometry, tool grinding and work-holding devices. Stresses dimensional accuracy, finish and quality with team-building and work ethics.
Total Credits
5
Course Competencies (Course Outcomes)
  1. Maintain a safe work station
    Assessment Strategies
    In the MATC machine tool lab
    Criteria
    You maintain a clean work area
    You clean up the work area

  2. Adopt machine safety techniques
    Assessment Strategies
    In the MATC machine tool lab
    Criteria
    You wear the proper personal safety equipment
    You use the proper safety equipment to complete assigned task.

  3. Apply safety-related measures during the use of coolants and cutting fluids
    Assessment Strategies
    In the MATC machine tool lab
    While working on shop projects
    Criteria
    You select the proper coolant or fluid for the assigned task
    You clean up spills or messes in accordance with shop rules
    Identify common shop hazards
    Describe the location and use of common machine shop safety equipment
    Explain the reasons for wearing eye, foot, ear, and hand protection equipment
    Explain proper lifting techniques
    Describe common hand tool and machine tool hazards
    Describe the proper-dress code for the machine shop
    Explain proper housekeeping procedures for the machine shop

  4. Handle hazardous materials correctly
    Assessment Strategies
    In the MATC machine tool lab
    On a written or verbal test with a score of 75% or better
    Criteria
    You follow the rules for handling of hazardous materials

  5. Deburr parts
    Assessment Strategies
    In the MATC machine tool lab
    Using hand files
    Using the belt—sander
    Using abrasive stones
    Criteria
    Projects are free of sharp burrs
    Project matches specifications on print

  6. Use appropriate hand tools
    Assessment Strategies
    In the MATC machine tool lab
    While working on lab projects
    Criteria
    You choose the proper tool for the assigned project
    You use the tool appropriately

  7. Use fasteners
    Assessment Strategies
    In the MATC machine tool lab
    Using the prints provided
    Using the tools in the shop
    On a written test with a score of 75% or better
    Criteria
    Projects contain the fasteners specified on the prints

  8. Use pedestal grinder
    Assessment Strategies
    In the MATC machine tool lab
    Criteria
    Project matches specifications on the print
    The project has no burrs

  9. Use a tap or die to cut threads
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on print

  10. Press fit a part
    Assessment Strategies
    In the MATC machine tool lab
    Using the arbor press
    Criteria
    Use the correct lubrication
    The amount of press is in accordance with machinery's handbook

  11. Hand broach a keyway
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You select the correct broach for the keyway
    Project matches specifications on print

  12. Layout profiles of a line that is non-arc based
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You choose the appropriate lay out tool
    Project matches specifications on the blueprint

  13. Layout the location of hole centers and surfaces
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You choose the appropriate lay out tool
    Project matches specifications on the blueprint

  14. Layout points of tangency between arcs and lines
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You choose the appropriate lay out tool
    Project matches specifications on the blueprint

  15. Layout surfaces related by non-right angles
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You choose the appropriate lay out tool
    Project matches specifications on the blueprint

  16. Identify the major parts of saws and banding machines
    Assessment Strategies
    In the MATC machine tool lab
    On a written and verbal test with a score of 75% or better
    Criteria
    You identify the major parts of saws and banding machines

  17. Select the correct speed and feed for the desired material and saw blade
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You select the correct material
    You select the correct thickness of the material on the job selector
    You select the correct width of the band saw blade to do the job
    You select the correct tooth form and pitch off of the job selector
    You follow safety procedures

  18. Perform cutoff operation with a power saw
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You leave enough stock to machine the part to finished size
    Project matches specifications on the blueprint

  19. Perform contour sawing to a layout
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You select the correct width of blade to cut the contour by reading the job selector
    Project matches specifications on the blueprint

  20. Contour saw at angles
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  21. Weld band saw blades
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You demonstrated the correct process in welding a saw blade
    You take a test out with the band saw blade you welded

  22. Identify the major parts of a drill press
    Assessment Strategies
    In the MATC machine tool lab
    On a written and verbal test with a score of 75% or better
    Criteria
    You identify the major parts of a drill press

  23. Perform spotting/centering a on a drill press
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  24. Perform drilling on a drill press
    Assessment Strategies
    In the MATC machine tool tab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You demonstrated the correct process for drilling a hole (selecting drill, feed & speed, coolant, work holding)
    Project matches specifications on the blueprint

  25. Perform countersinking / counter-boring on a drill press
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  26. Perform reaming on a drill press
    Assessment Strategies
    In the MATC machine'tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  27. Identify the major parts of a lathe
    Assessment Strategies
    In the MATC machine tool lab
    On a written and verbal test with a score of 75% or better
    Criteria
    You identify the major parts of a lathe

  28. Turn straight diameters between centers
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  29. Cut diameters in a 3-jaw chuck
    Assessment Strategies
    In the MATC machine tool tab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  30. Cut one bore in a 3-jaw chuck
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  31. Cut tapers using compound
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  32. Perform a necking operation
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint

  33. Cut external threads between centers
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You use proper methods to inspect the part to check its accuracy
    Your project matches specifications on the blueprint

  34. Identify major parts of a vertical mill
    Assessment Strategies
    In the MATC machine tool lab
    On a written and verbal test with a score of 75% or better
    Criteria
    You identify the major parts of a vertical mill

  35. Set up/tram a vertical mill
    Assessment Strategies
    In the MATC machine tool lab
    Criteria
    You have the TIR of .002 or less
    You have the fixed-jaw aligned less that .001

  36. Perform a milling operation using an end-mill
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/biueprint provided by the instructor
    Criteria
    Project matches Specifications on the blueprint

  37. Square a part using an end mill/face mill on a vertical mill
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    Project matches specifications on the blueprint CNC Applications

  38. Program / Operate a conversational CNC vertical mill
    Assessment Strategies
    In the MATC machine tool tab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You write and load your program
    Parameters match those found in the machinery‘s handbook
    Project matches specifications on the blueprint

  39. Program / Operate a conversational CNC lathe
    Assessment Strategies
    In the MATC machine tool lab
    By following the instructions/blueprint provided by the instructor
    Criteria
    You write and load your program
    Parameters match those found in the machinery‘s handbook
    Project matches specifications on the blueprint