Advanced Collision Structural Repair | Madison College Outline of Instruction

32405307 Advanced Collision Structural Repair

Course Information

Description

Further development of straightening skills and sheet metal alignment is achieved by performing these activities on automobiles. Such operations as straightening damaged sheet metal on fixed parts and removable panels are performed. Instruction on the replacement of fixed glass such as windshields, rear window, and side glass is covered using industry standards. Further instruction includes the components and procedures involved in the removal and installation of movable glass.

Total Credits

Course Competencies (Course Outcomes)

Demonstrate personal safety and use protective material to ensure vehicle safety while completing structural repairs

Assessment Strategies

Skill Demonstration

Criteria

Identify protective material used in the collision shop

Cover vehicle with welding blanket

Research OEM service information on weld precaution

Remove computer modules in immediate weld locations

Remove interior in immediate weld location

Identify grinding sparks direction
Install a bonded windshield

Assessment Strategies

Skill Demonstration

Criteria

Remove damaged windshield

Identify tools used for stationary glass removal

Use correct tool for windshield removal

Prepare vehicle pinch weld surface to receive urethane

Apply the correct urethane

Create the correct bead shape and height

Install windshield using the correct tools

Clean up any excess urethane

Identify drive time

Windshield is installed according to OEM specifications
Restore corrosion protection of compromised repair locations

Assessment Strategies

Skill Demonstration

Criteria

Identify corrosion protective material and application

Identify corrosion protection material characteristics

Research OEM recommendation for corrosion protection material replacement

Interpret OEM recommendation for corrosion protection material replacement

Select the correct corrosion protection application

Calculate the correct amount of corrosion protection needed for application

Set up corrosion protection applicator effectively

Research technical data sheet for corrosion protective material

Interpret TDS information

Apply various corrosion protective material to mock up
Demonstrate straightening a vehicle structural component and entire structure

Assessment Strategies

Skill Demonstration

Criteria

Follow safety precautions during the pulling process

Identify pulling force range needed for structural pulls

Create a single pull on collision damaged vehicle

Demonstrate multiple pulls on collision damage

Perform pressure monitoring during a structural pull

Stress relieve adjacent to pulling area

Create addition pulls to control over dimensional correction

Restore part to OEM appearance

nitoring during a structural pull.

you stress relieve adjacent to pulling area.

you create addition pulls to control over dimensional correction.

you restore part to OEM appearance.
Develop plan for sectioning of unitized structures

Assessment Strategies

Skill Demonstration, Verbal, and/or Test

Criteria

Identify part to be sectioned

Research OEM sectioning procedure

Interpret sectioning procedure

Gather correct tools needed for sectioning

Remove damaged structural component

Trim service part

Verify replacement part is in the correct spot using 3D measuring

Use the correct joint

Use the correct joining process

Dress the joint

Add corrosion protection to the new serviced part

Perform a post inspection of the replacement area
Weld aluminum

Assessment Strategies

Skill Demonstration

Criteria

Identify the differences between welding steel and aluminum

Set up welding equipment according to manufacturers' specifications for the metal being welded

Select the proper shielding gas and filler wire for the metal being welded

Produce welds that visually and destructively meet industry standards

Dress welds as to not remove base metal

Identify welding without gas

Research OEM electrode used in their procedure

Remove oxidization from aluminum

Identify welding through oxidization
Perform weld bond techniques

Assessment Strategies

Skill Demonstration

Criteria

Identify materials that can be weld bonded

Identify manufactures that sell weld bond material

Identify dry time for weld bond

Identify vehicle makers recommendation on weld bond

Set-up weld equipment to industry standard specifications

Perform weld bond using industry standard steps

Perform destructive test on weld bond

Identify failures due to adhesive application

Identify failures due to welder set-up
Identify different attachment rivets needed in collision repair

Assessment Strategies

Skill Demonstration

Criteria

Identify rivet types

Identify rivet equipment

Look up service information for correct rivets

Create a riveted panel using industry standard steps with blind rivets

Create a riveted panel using industry standard steps with solid rivets

Create a riveted panel using industry standard steps with self-piercing rivets

Disassemble self-piercing rivet panel using appropriate tools

Disassemble blind rivet panel using appropriate tools

Disassemble solid rivet panel using appropriate tools
Produce silicone bronze welds in various positions

Assessment Strategies

Skill Demonstration

Criteria

Identify precautions and safety set when MIG brazing

Identify gas for MIG brazing

Set up MIG welder for MIG brazing

Create a slotted MIG brazing joint in the vertical position

Create a slotted MIG brazing joint in the overhead position

Create an open butt MIG brazing joint in the vertical position

Create an open butt MIG brazing joint in the overhead position

Create a butt joint with backing MIG brazing joint in the vertical position

Create a butt joint with backing MIG brazing joint in the vertical position