50-463-716Fundamentals of Plastics Processing
Course Information
Description
This course provide the injection mold setup person with an examination of plastics properties and structures; explores plastics processing and manufacturing; and reviews material selection and testing, material drying, and polymer heating, flow and solidification. Techniques for troubleshooting processes are introduced.
Total Credits
2

Course Competencies
  1. Classify plastic polymer properties and structures
    Assessment Strategies
    Classification Chart
    Criteria
    list includes all of the significant items to classify
    list is categorized using significant characteristics
    list is correctly sorted into the categories
    list is organized and formatted using graphics or headers
    list evidences correct grammar, punctuation, and spelling
    comparison is based on important features or attributes
    comparison includes the similarities between the items
    comparison includes the differences between the items
    comparison includes logical conclusions drawn from the comparison
    comparison is neat and presentable
    comparison evidences correct grammar, punctuation and spelling

  2. Investigate the manufacturing perspectives on injection molding and plastic processing
    Assessment Strategies
    Presentation or
    Oral, Written or Graphic Assessment
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes work on time
    apprentice submits work to the instructor for review and approval
    work is complete
    work is accurate
    work is grammatically correct and error free
    answers are clear and concise
    answers are neat and readable

  3. Apply "how industry molds" concepts and principles to plastics processing
    Assessment Strategies
    Oral, Written or Graphic Assessment
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes work on time
    apprentice submits work to the instructor for review and approval
    work is complete
    work is accurate
    work is grammatically correct and error free
    answers are clear and concise
    answers are neat and readable

  4. Analyze material selection
    Assessment Strategies
    Plastics Processing Worksheet
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes worksheet on time
    apprentice submits worksheet to the instructor for review and approval
    worksheet is complete
    worksheet is accurate
    worksheet is grammatically correct and error free
    worksheet answers are clear and concise
    worksheet answers are neat and readable

  5. Compare material testing
    Assessment Strategies
    Plastics Processing Worksheet
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes worksheet on time
    apprentice submits worksheet to the instructor for review and approval
    worksheet is complete
    worksheet is accurate
    worksheet is grammatically correct and error free
    worksheet answers are clear and concise
    worksheet answers are neat and readable

  6. Evaluate drying materials
    Assessment Strategies
    Plastics Processing Worksheet
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes worksheet on time
    apprentice submits worksheet to the instructor for review and approval
    worksheet is complete
    worksheet is accurate
    worksheet is grammatically correct and error free
    worksheet answers are clear and concise
    worksheet answers are neat and readable

  7. Describe polymer heating and softening the melt molding processes
    Assessment Strategies
    Plastics Processing Worksheet
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes worksheet on time
    apprentice submits worksheet to the instructor for review and approval
    worksheet is complete
    worksheet is accurate
    worksheet is grammatically correct and error free
    worksheet answers are clear and concise
    worksheet answers are neat and readable

  8. Explain polymer flow molding processes
    Assessment Strategies
    Plastics Processing Worksheet
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes worksheet on time
    apprentice submits worksheet to the instructor for review and approval
    worksheet is complete
    worksheet is accurate
    worksheet is grammatically correct and error free
    worksheet answers are clear and concise
    worksheet answers are neat and readable

  9. Summarize polymer solidification molding processes
    Assessment Strategies
    Plastics Processing Worksheet
    Criteria
    apprentice uses terms accurately
    apprentice applies concepts correctly
    apprentice references resources
    apprentice completes worksheet on time
    apprentice submits worksheet to the instructor for review and approval
    worksheet is complete
    worksheet is accurate
    worksheet is grammatically correct and error free
    worksheet answers are clear and concise
    worksheet answers are neat and readable

  10. Relate plastic injection molding processes to troubleshooting and problem solving
    Assessment Strategies
    Presentation or
    Troubleshooting & Problem-Solving "Remedy" Chart
    Criteria
    chart includes steps to analyze systems and component parts and interpret the significance, contribution, or impact of each as a part of the whole
    chart includes checking as a means to verify proper operation
    chart defines a clear concise authoritative meaning of definitions
    chart describes, recounts, characterizes, sketches or relates in a narrative form the problem, symptom or condition
    chart differentiates as a means to state the difference between or among the item in question
    chart explains, clarifies and interprets the "how" and "why" information for possible causes for given conditions
    chart illustrates or explains and clarifies your response to the problem by presenting a figure, picture, diagram, or concrete example
    chart lists the critical steps to inspect systems and components using all five senses as applicable
    chart summarizes repair steps needed to correct a defective condition
    chart summarizes service requirements for continued operations
    chart troubleshoots faults and analyzes and identifies malfunctions
    chart lists possible remedies for given problems
    chart lists safety precautions and PPE requirements for troubleshooting systems, equipment, and components

  11. Build skills in polymer science and trade work processes
    Assessment Strategies
    Skill Demonstration
    Criteria
    you select the correct [TOOLS, EQUIPMENT, INSTRUMENTS, MATERIALS, SUPPLIES]
    you perform all critical steps in the right order
    you position yourself correctly
    you employ [NAME OF SPECIFIC PROTOCOL, TECHNIQUE, METHODOLOGY, PROCESS]
    you wear personal protective equipment
    you follow safety procedures
    you verbalize an explanation of the process as you perform it
    your explanation presents sound reasoning as you describe the decisions you make throughout the process