50-442-515Welding& Fabrication Troubleshooting
Course Information
Description
This is the fifth course in the related instruction portion of the Welder-Fabricator Apprenticeship program. This course covers troubleshooting of layout, cutting, welding, and fabrication equipment. The course introduces the apprenticeship to basic troubleshooting procedures and applies those steps to specific equipment and manufacturing work processes.
Total Credits
2
Course Competencies
  1. Examine common principles used in industry for diagnosing and troubleshooting work processes (2 hours)
    Assessment Strategies
    by submitting a summary paper to your instructor for review and feedback
    Criteria
    apprentice outlines the steps involved in diagnosing and identifying root causes to problems
    apprentice compares troubleshooting procedures used in welding and fabrication work processes
    apprentice summarizes the process using flow charts, graphs or illustrations
    apprentice applies the process to specific machines, equipment, and work processes
    apprentice demonstrates using the process in shops, labs, and/or on-the-job

  2. Troubleshoot layout work processes (14 hours)
    Assessment Strategies
    by responding to a scenario developed by your instructor/employer which involved layout problems
    Criteria
    apprentice interprets technical manuals and related information accurately
    apprentice inspects equipment and completes equipment validations
    apprentice inspects layout work using tools, prints, and job specifications
    apprentice identifies the problem correctly
    apprentice analyzes the root cause accurately
    apprentice recommends appropriate corrective action
    apprentice applies an appropriate troubleshooting procedure based on the conditions
    apprentice resolves the problem efficiently
    apprentice uses appropriate resources during troubleshooting
    apprentice demonstrates use of math, print reading, measuring skills, layout abilities, and critical thinking to resolve the problem

  3. Troubleshoot manual and automated cutting equipment (16 hours)
    Assessment Strategies
    by responding to a scenario developed by your instructor/employer which involved metal cutting problems
    Criteria
    apprentice interprets technical manuals and related information accurately
    apprentice inspects equipment and completes equipment validations
    apprentice inspects cut work using tools, prints, and job specifications
    apprentice identifies the problem correctly
    apprentice analyzes the root cause accurately
    apprentice recommends appropriate corrective action
    apprentice applies an appropriate troubleshooting procedure based on the conditions
    apprentice resolves the problem efficiently
    apprentice uses appropriate resources during troubleshooting
    apprentice demonstrates use of math, print reading, measuring skills, metal cutting abilities, and critical thinking to resolve the problem

  4. Troubleshoot fabrication machines and equipment (16 hours)
    Assessment Strategies
    by responding to a scenario developed by your instructor/employer which involved metal fabrication problems
    Criteria
    apprentice interprets technical manuals and related information accurately
    apprentice inspects equipment and completes equipment validations
    apprentice inspects fabricated work using tools, prints, and job specifications
    apprentice identifies the problem correctly
    apprentice analyzes the root cause accurately
    apprentice recommends appropriate corrective action
    apprentice applies an appropriate troubleshooting procedure based on the conditions
    apprentice resolves the problem efficiently
    apprentice uses appropriate resources during troubleshooting
    apprentice demonstrates use of math, print reading, measuring skills, metal fabrication abilities, and critical thinking to resolve the problem

  5. Troubleshoot welding machines and equipment (16 hours)
    Assessment Strategies
    by responding to a scenario developed by your instructor/employer which involved welding problems
    by developing a remedy table for common welding problems and equipment malfunctions
    by preparing and presenting your remedy table as part of a team report-out
    Criteria
    apprentice interprets technical manuals and related information accurately
    apprentice inspects equipment and completes equipment validations correctly
    apprentice inspects welded work using tools, prints, and job specifications
    apprentice references industry standards such as AWS, ASME, ANSI and others to troubleshooting
    apprentice identifies the problem correctly
    apprentice analyzes the root cause accurately
    apprentice recommends appropriate corrective action
    apprentice applies an appropriate troubleshooting procedure based on the conditions
    apprentice resolves the problem efficiently
    apprentice uses appropriate resources during troubleshooting
    apprentice demonstrates use of math, print reading, measuring skills, welding abilities, and critical thinking to resolve the problem
    you present information in a style and tone consistent with the audience's level of interest and level of knowledge or understanding
    delivery is extemporaneous
    delivery holds audience attention; you are energetic and enthusiastic
    your voice inflection, volume, and rate are appropriate for the content
    your nonverbal communication is consistent with your verbal message
    you maintain eye contact with audience
    you use acceptable language
    presentation purpose is clear
    introduction includes an attention getter that grabs the audience's attention
    introduction includes an overview of the main points
    main points are clear and concise
    each main point is proven using a variety of supporting material
    sufficient supporting material is used to persuade the audience
    conclusion includes a summary of the main points
    you introduce and use the visual aid appropriately
    visual aid (including any words or pictures on the visual) is large enough to be seen by the audience
    visual aid includes only one main idea
    visual aid is visible to all members of the audience

  6. Operate material handling equipment properly (8 hours)
    Assessment Strategies
    by submitting a completed material handling worksheet to your instructor for review and feedback
    by demonstrating proper equipment operations during shops and hands-on activities
    Criteria
    apprentice select the correct equipment based on the materials being moved
    apprentice performs all critical steps in the right order
    apprentice positions him/herself correctly
    apprentice employs OSHA standards and adheres to manufacturer's recommendations for equipment operations
    apprentice wears personal protective equipment
    apprentice follows safety procedures
    apprentice verbalizes an explanation of the process being performed
    apprentice's explanation presents sound reasoning as you describe the decisions you make throughout the process