50-435-726Pneumatics for Industrial Pipefitter Apprentices
Course Information
Description
Gain knowledge of the uses and applications of pneumatics required in the trade. Pneumatic systems, devices and components will be examined. Job duties and tasks related to safety, inspection, testing, maintenance and repair will be included.
Total Credits
1
Course Competencies
  1. Relate principles of pneumatics to industrial equipment and processes
    Assessment Strategies
    Oral, Written or Graphic Assessment
    Criteria
    apprentice applies related science theories to pneumatics
    apprentice applies formulas to given real system problems
    apprentice uses pneumatic terms
    apprentice relates a principle to where it is working in a system
    apprentice can cite a principle for a given situation in a pneumatic system

  2. Interpret pneumatic schematic prints and diagrams
    Assessment Strategies
    Drawing/Illustration
    Criteria
    apprentice recognizes symbols
    apprentice differentiates between hydraulic and pneumatic symbols
    apprentice interpretation includes naming the component function
    apprentice recognizes pneumatic control devices and circuits
    apprentice can follow the route of air by using the schematic diagram
    apprentice interprets technical specifications
    apprentice relates information on prints to industrial applications in the field

  3. Compare the function of pneumatic system components
    Assessment Strategies
    Oral, Written or Graphic Assessment
    Criteria
    apprentice differentiates between different pneumatic components
    apprentice explains the function of common pneumatic components
    apprentice identifies typical applications of common pneumatic components
    apprentice differentiates pneumatic components with control circuits and devices
    apprentice lists safety requirements for working on pneumatic systems
    apprentice interprets technical specifications for given components

  4. Service an Filter-Regulator-Lubricator (FRL) unit
    Assessment Strategies
    Simulation
    Criteria
    apprentice complies with all pressurized air safety procedures
    apprentice uses appropriate technical publications
    apprentice explain the function of each component in an FRL
    apprentice can identify FRL faults and locate the correct service procedure to apply
    the FRL simulation depicts proper operations according to manufacturer's specifications after service
    the FRL simulation depicts proper functions for the job it is tasked to perform

  5. Apply troubleshooting principles to pneumatic systems
    Assessment Strategies
    Oral, Written or Graphic Assessment
    Troubleshooting Remedy Table
    Criteria
    apprentice gives a clear explanation of what a selected pneumatic component does and how it operates
    apprentice can locate, or describe exactly how to locate, manufacturers troubleshooting references for pneumatic components
    apprentice identifies exactly what is, or what would happen for a specific component malfunction
    apprentice lists possible causes for a fault and isolates or shows how they would isolate a fault of a component
    apprentice explains how and where to measure pressure in a pneumatic system
    apprentice explains how and where to measure flow rates
    apprentice diagnoses seal, packing and gasket leakage problems
    apprentice matches problems with remedies for inoperative systems
    apprentice explains repair and test procedure for components
    apprentice documents or provides through explanation of documentation procedures
    apprentice provides an accurate description of repair procedure including references and tools required to repair or replace the component
    apprentice complies with safety precautions at each phase of the troubleshooting process
    apprentice describes the safety hazards related to the operation of pneumatic components

  6. Service pneumatic conductors and connectors
    Assessment Strategies
    Skill Demonstration
    Criteria
    you select the correct [TOOLS, EQUIPMENT, INSTRUMENTS, MATERIALS, SUPPLIES]
    you perform all critical steps in the right order
    you employ industry accepted procedures and techniques
    you wear personal protective equipment
    you follow safety procedures
    you verbalize an explanation of the process as you perform it
    your explanation presents sound reasoning as you describe the decisions you make throughout the process
    you identify symbols for connectors and conductors without error
    you describe the use of different types of conductors and connectors for a given system
    you make and or assemble conductors and connectors that meet manufacturer specifications when completed
    you explain the install procedure for each type of common pneumatic connectors

  7. Repair pneumatic components
    Assessment Strategies
    Skill Demonstration
    Criteria
    apprentice installs seal, gasket, or packing on a component that meets the checklist provided by the instructor
    apprentice differentiates between seals, packings, and gaskets without error
    apprentice selects proper lubricant or no lubricant - as required
    pneumatic component does not leak, or leaks within tolerance after servicing
    pneumatic components function according to specifications after servicing

  8. Perform preventive maintenance on pneumatic systems
    Assessment Strategies
    Scenario Response and Case Study
    Criteria
    apprentice lists the steps to be performed for general maintenance of each pneumatic system component
    apprentice lists the steps to be performed for general maintenance of the pneumatic system as a whole
    apprentice specifies how to deal with lock out tag out, and system interlocks
    apprentice completes inspection, servicing, testing and reconditioning tasks
    apprentice identifies the frequency of the tasks ie., (daily, every other day, weekly, monthly, yearly, etc.)
    apprentice follows the manufacturer's recommended maintenance requirements
    case study response demonstrates a thorough understanding of relevant aspects of the case
    case study response outlines in detail the decision selected by the learner
    case study response includes an explanation of why the decision was selected
    case study response is supported by relevant evidence
    case study response is well organized
    case study response evidences correct grammar, punctuation, and spelling