50-423-719Vacuum Systems for MMMP Trades (C-10)
Course Information
Description
Course introduces principles of vacuum systems and interpreting vacuum system schematics. Apprentices will then develop skills related to installing, repairing, replacing and applying troubleshooting principles to vacuum systems and components. Course examines preventative maintenance techniques commonly used on the job. This course was formerly the C-10 module in related instruction for the MMMP apprenticeship.
Total Credits
0.75

Course Competencies
  1. Define the principles of vacuum systems
    Assessment Strategies
    on actual or simulated vacuum systems
    explaining where and how principles are being applied
    Criteria
    apprentice states where formulas would apply in given real system problems
    apprentice uses the correct vacuum terms
    apprentice relates a principle to where it is working in a system
    apprentice can cite a principle for a given situation in a vacuum system

  2. Interpret vacuum system schematic diagrams
    Assessment Strategies
    using references used in the field
    creating a schematic (using a symbol template) with system parameters provided by the instructor
    Criteria
    apprentice recognizes symbols correctly every time
    apprentice interpretation includes naming the component function
    apprentice can follow the route of air by using the schematic diagram

  3. Install vacuum systems

  4. Apply troubleshooting principles to vacuum systems
    Assessment Strategies
    using references used in the field
    using an instructor developed, written description of a breakdown of a specific vacuum component
    Criteria
    apprentice gives a clear explanation of what a selected vacuum component does and how it operates
    apprentice can locate, or describe exactly how to locate, manufacturers troubleshooting references for vacuum components
    apprentice identifies exactly what is, or what would happen for a specific component malfunction
    apprentice lists possible causes for a fault and isolates or shows how they would isolate a fault of a component
    apprentice explains how and where to measure negative pressure in a vacuum system
    apprentice explains how and where to measure flow rates
    apprentice diagnoses seal, packing and gasket leakage problems
    apprentice matches problems with remedies for inoperative systems
    apprentice explains repair and test procedure for components
    apprentice documents or provides through explanation of documentation procedures
    apprentice provides an accurate description of repair procedure including references and tools required to repair or replace the component
    apprentice complies with safety precautions at each phase of the troubleshooting process
    apprentice describes the safety hazards related to the operation of vacuum components

  5. Repair and replace vacuum components
    Assessment Strategies
    using references used in the field
    rebuilding a component
    replacing a seal on a vacuum component
    replacing a packing on a vacuum component
    replacing a gasket on a vacuum component
    Criteria
    apprentice installs seal, gasket, or packing on a component that meets the checklist provided by the instructor
    apprentice differentiates between seals, packings, and gaskets without error
    apprentice selects proper lubricant or no lubricant - as required
    vacuum component does not leak after servicing
    vacumm components function according to specifications after servicing

  6. Perform preventive maintenance on vacuum systems
    Assessment Strategies
    using references used in the field
    completing a typical Preventative Maintenance (PM) task for a common vacuum system component
    Criteria
    apprentice lists the steps to be performed for general maintenance of each vacuum system component
    apprentice lists the steps to be performed for general maintenance of the vacuum system as a whole
    apprentice specifies how to deal with lock out tag out, and system interlocks
    apprentice completes inspection, servicing, testing and reconditioning tasks
    apprentice identifies the frequency of the tasks ie., (daily, every other day, weekly, monthly, yearly, etc.)
    apprentice follows the manufacturer's recommended maintenance requirements

This Outline is under development.