32405308Collision Plastics/Composites & Advanced Refinishing Applications
Course Information
Description
Identification of automotive plastics, repair decisions, using adhesives and welding to repair plastics. Refinishing techniques include refinishing plastic, multi-stage finishing, and advanced blending techniques and custom painting options.
Total Credits
5
Course Competencies
  1. Repair plastic parts
    Assessment Strategies
    Skill Demonstration, Test
    Criteria
    Identify the types of plastics; determine repairability HP-I
    Identify the types of plastic repair procedures HP-I
    Clean and prepare the surface of damaged plastic parts HP-I
    Choose most effective repair adhesive
    Follow procedures detailed in the adhesive manufacturer's instructions
    Follow established safety procedures
    Performance meets established quality standards

  2. Determine whether to repair or replace the damaged plastic part
    Assessment Strategies
    Skill Demonstration, Test
    Criteria
    Identify the types of plastics; determine repairability HP-I
    Identify the types of plastic repair procedures HP-I
    Determine repairability according to manufacturer repair procedures HP-G
    Identify location of damage relative to safety systems HP-G

  3. Perform welding repairs on plastics and composites
    Assessment Strategies
    Skill Demonstration
    Criteria
    Repair rigid, semi-rigid, and flexible plastic panels HP-I
    Repair plastic parts by welding (nitrogen, airless) HP-G
    Use a nitrogen plastic welder
    Part is ready for refinish procedures
    Follow procedures detailed in the reference part service information
    Performance meets established quality standards

  4. Perform adhesive repairs on plastic parts
    Assessment Strategies
    Skill Demonstration
    Criteria
    Clean and prepare the surface of plastic parts HP-1
    Repair rigid, semi-rigid, and flexible plastic panels HP-I
    Remove, replace, or repair damaged areas of rigid exterior composite panels HP-G
    Replace bonded rigid exterior composite body panels HP-G
    Straighten or align panel supports HP-G
    you repair semi-flexible plastics
    Identify the types of plastic repair procedures HP-I
    Repair flexible plastics
    Demonstrate flame treatment
    Apply adhesion promoter
    Follow procedures detailed in the reference part service information
    Performance meets established quality standards

  5. Prepare the surface of plastic parts for priming and refinishing
    Assessment Strategies
    Skill Demonstration
    Criteria
    Dry or wet sand areas to be refinished
    Featheredge damaged areas to be refinished
    Apply two-component finishing filler to minor surface imperfections HP-I
    Dry sand area to which two-component finishing filler has been applied HP-I
    Follow procedures detailed in the reference part service information
    Performance meets established quality standards

  6. Refinish rigid plastic parts
    Assessment Strategies
    Skill Demonstration
    Criteria
    IV.B.5. Dry or wet sand areas to be refinished. HP-I
    IV.B.6. Featheredge damaged areas to be refinished. HP-I
    IV.B.9. Mix primer, primer-surfacer or primer-sealer. HP-I
    IV.B.10. Apply primer onto surface of repaired area. HP-I
    IV.B.11. Apply two-component finishing filler to minor surface imperfections. HP-I
    IV.B.12. Dry or wet sand area to which primer-surfacer has been applied. HP-I
    IV.B.13. Dry sand area to which two-component finishing filler has been applied. HP-I
    IV.B.15. Clean area to be refinished using a final cleaning solution. HP-I
    IV.B.17. Apply suitable sealer to the area being refinished. HP-I
    IV.B.21. Prepare adjacent panels for blending. HP-I
    IV.B.22. Identify the types of rigid, semi-rigid or flexible plastic parts to be refinished; determine the materials, preparation, and refinishing procedures. HP-I
    IV.B.5. Dry or wet sand areas to be refinished. HP-I
    IV.B.6. Featheredge damaged areas to be refinished. HP-I
    IV.B.9. Mix primer, primer-surfacer or primer-sealer. HP-I
    IV.B.10. Apply primer onto surface of repaired area. HP-I
    IV.B.11. Apply two-component finishing filler to minor surface imperfections. HP-I
    IV.B.12. Dry or wet sand area to which primer-surfacer has been applied. HP-I
    IV.B.13. Dry sand area to which two-component finishing filler has been applied. HP-I
    IV.B.15. Clean area to be refinished using a final cleaning solution. HP-I
    IV.B.17. Apply suitable sealer to the area being refinished. HP-I
    IV.B.21. Prepare adjacent panels for blending. HP-I
    IV.B.22. Identify the types of rigid, semi-rigid or flexible plastic parts to be refinished; determine the materials, preparation, and refinishing procedures. HP-I
    Follow procedures detailed in the reference part service information
    Performance meets established quality standards

  7. Refinish flexible plastic parts
    Assessment Strategies
    Skill Demonstration
    Criteria
    IV.B.5. Dry or wet sand areas to be refinished. HP-I
    IV.B.6. Featheredge damaged areas to be refinished. HP-I
    IV.B.9. Mix primer, primer-surfacer or primer-sealer. HP-I
    IV.B.10. Apply primer onto surface of repaired area. HP-I
    IV.B.11. Apply two-component finishing filler to minor surface imperfections. HP-I
    IV.B.12. Dry or wet sand area to which primer-surfacer has been applied. HP-I
    IV.B.13. Dry sand area to which two-component finishing filler has been applied. HP-I
    IV.B.15. Clean area to be refinished using a final cleaning solution. HP-I
    IV.B.17. Apply suitable sealer to the area being refinished. HP-I
    IV.B.21. Prepare adjacent panels for blending. HP-I
    IV.B.22. Identify the types of rigid, semi-rigid or flexible plastic parts to be refinished; determine the materials, preparation, and refinishing procedures. HP-I
    Apply Flex Additive
    Follow procedures detailed in the reference part service information
    Performance meets established quality standards

  8. Perform multi-layer color application (tricoat)
    Assessment Strategies
    Skill Demonstration
    Criteria
    Create a let down panel
    Determine the correct number of coats of paint to achieve a color match
    Apply the multi-layer paint color to a panel
    Execute a blend
    Apply a clear coat

  9. Apply decals, stripes, and graphics
    Assessment Strategies
    Skill Demonstration
    Criteria
    Apply decals, transfers, tapes, stone guards, moldings, and emblems, etc. HP-G
    Prepare surface
    Position and align decals, transfers, tapes, stone guards, moldings, and emblems according to specifications or customer requirements
    Use measuring tools and reference points to verify placement
    Handle materials carefully to prevent damage, tearing, or distortion
    Visually inspect the item placed to align with reference points
    Adhesion is bubble free
    Use heat guns or squeegees if needed