32405305Auto Refinishing/Color Adjustment
Course Information
Description
Vehicle refinishing techniques including preparing adjacent panels for blending, base coat and clear coat blending, color adjustment and testing color match. Complete refinishing and panel blending is performed on repaired vehicles.
Total Credits
5
Course Competencies
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Prepare vehicles for the paint processAssessment StrategiesSkill DemonstrationCriteriaSoap and water wash entire vehicle HP-1Identify type of finish, surface condition, and film thickness HP-1Identify location of area to be refinished relative to safety systems HP-GDetermine refinish procedure according to manufacturer guidelines HP-GRemove paint finish as needed HP-ISand areas to be refinished HP-ISelect appropriate sand paper to featheredge areas to be refinished HP-IApply suitable metal treatment or primer in accordance with total product systems HP-I
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Demonstrate different masking techniquesAssessment StrategiesSkill DemonstrationCriteriaMask and protect other areas that will not be refinished HP-IDemonstrate recess/back masking, foam door type masking HP-IUse tape, plastic, paper and/or foamAdjacent panels are protected to prevent damageMaintain clean and precise masking lines, avoiding wrinkles, gaps, and adhesive residuePrevent overspray from reaching unintended areasAdhere to safety protocols, including the use of appropriate personal protective equipment (PPE)
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Identify the color of the vehicle or part to be refinishedAssessment StrategiesSkill Demonstration, TestCriteriaIdentify color code by manufacturer’s vehicle information label HP-IIdentify alternative color formula to achieve a blendable match HP-ILocate OEM color information on vehicleUtilize paint manufacturer's color documentationCompare color variance choicesFind color match using color camera and computer tintingFollow procedures detailed in the product maker's service informationFollow established safety proceduresPerformance meets established quality standards
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Identify refinishing material mixing ratios, application techniques, and processesAssessment StrategiesSkill DemonstrationCriteriaIdentify and mix paint using a formula HP-GLocate paint product technical data sheetsFollow procedures detailed in the product maker's service informationFollow established safety proceduresPerformance meets established quality standards
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Mix refinishing materials to match vehicle or part colorAssessment StrategiesSkill DemonstrationCriteriaShake, stir, reduce, catalyze/activate, and strain refinish materials HP-IFollow procedures detailed in the product maker's service informationFollow established safety proceduresPerformance meets established quality standards
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Demonstrate paint blending techniquesAssessment StrategiesSkill DemonstrationCriteriaApply finish using appropriate spray techniques (gun arc, gun angle, gun distance, gun speed, and spray pattern overlap) for the finish being appliedApply basecoat/clearcoat for panel blending, panel refinishing and cit-in's HP-IFollow procedures detailed in the product maker's service informationFollow established safety proceduresPerformance meets established quality standards
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Demonstrate refinish procedures on a repaired vehicleAssessment StrategiesSkill DemonstrationCriteriaShake, stir, reduce, catalyze/activate, and strain refinish materials HP-IApply finish using appropriate spray techniques (gun arc, angle, distance, travel speed, and spray pattern overlap) for the finish being applied HP-IApply selected product on test or let-down panel; check for color match, properly store and maintain a color catalog HP-IApply basecoat/clearcoat for panel blending, panel refinishing and cit-in's HP-IApply basecoat/clearcoat for overall refinishing HP-GRemove nibs or imperfections from basecoat HP-IApply multi-stage coats for panel blending and overall refinishing HP-GMix paint using a formula HP-GIdentify poor hiding colors; determine necessary action HP-GTint color using formula to achieve a blendable match HP-G
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Apply waterborne refinishing materialsAssessment StrategiesSkill DemonstrationCriteriaIdentify the materials, equipment, and preparation differences between solvent and waterborne technologies HP-GIdentify the differences between waterborne and solvent-borne refinishingApply waterborne refinishing materials per product maker's recommendationsFollow procedures detailed in the product maker's service informationFollow established safety proceduresPerformance meets established quality standards
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Perform sand and buff on applicable refinish defectsAssessment StrategiesSkill DemonstrationCriteriaIdentify type of defectMatch the type of defect to the corrective measureSand, buff and polish fresh finish to remove defects and texture as required HP-ISand, buff and polish existing finish to match the repaired area HP-I
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Perform final detailingAssessment StrategiesSkill DemonstrationCriteriaClean interior, exterior, and glass HP-IClean body openings (door jambs, gaps, and edges, etc.) HP-IRemove overspray HP-IPerform vehicle clean-up; complete quality control using a checklist HP-IMeasure and record film thickness before and after buffing HP-IPerform nib sanding to remove small imperfections as required HP-IExtract carpet and fabricVacuum effectivelyClean interior plasticsClean interior glassClean and condition leatherWash exterior of vehicleDecontaminate paintClean wheels and tires