Course

completing a tool box inventory using the "MATC Diesel Shop 30A Tool box Inventory" checklist at the beginning of the semester

completing a "Missing Tool List" form at the beginning of the semester

completing a tool box inventory using the "MATC Diesel Shop 30A Tool box Inventory" checklist at the end of the semester

completing a "Missing Tool List" form at the end of the semester

you completed the checklist to include an "X" next to items that are accounted for in the tool box

you completed the "Missing Tool List" listing the name and description of the missing item(s)

you have your missing item(s) replenished by your instructor

you and your partner agree to the terms listed on the last page of the "MATC Diesel Shop 30A Tool box Inventory" with your signature and the date the inventory was completed.

you and your partner have the instructor sign the inventory sheets and one copy is retained by the instructor the other copy is retained by you.

reading and signing the appropriate safety form handed out the first day of class

attending the diesel department student orientation and signing the form

properly wearing all your personal and environmental safety equipment

following all safety procedures set forth by OSHA, the manufacture, your instructor and the college

following the proper operational procedures of all tooling and equipment found in a diesel shop environment

recognizing unsafe working conditions and correct those conditions to make them safe

working safe around a diesel engine, a piece of equipment, or diesel engine components

you followed all personal,and environmental safety practices

you have read and signed the appropriate forms

you followed all safety procedures set forth by the manufacture, instructor and college

you properly use the shop tooling and equipment found in a diesel shop environment

you can recognize unsafe working conditions and will correct those conditions to make them safe

you meet the industry standard for safety in a diesel engine repair and service environment

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

removing the engine from chasis and/or engine stand and installing it to the roll over stand

disassembling the engine into subsystems

Cleaning and protecting vital engine components from the shop environment making them ready for analyzing

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to remove engine from chassis and the disassembling the engine into subsystems.

you properly cleaned and protected vital engine components from the shop environment

you properly protected the chassis and components and/or engine stand from the outside environment

you kept all gaskets, seals and components for analyzing

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the failed components to determine the root cause of failure

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing a written examination

you answered correctly the presentation and chapter review questions

you determined if the needed repairs can be done in the chassis or if the engine has to be removed

you selected the appropriate test equipment as recommended by the engine manufacturer

you gathered all the appropriate information and components to include: oil, fuel, coolant samples, filters, failed parts and material, maintenence records and talked to the operator

you used the appropriate OEM literature and/or software to determine types of component failures

you analyzed the failed components and used OEM literature and/or software to determine the root cause of failure

you repaired the root cause of failure then tested to verify your repair

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the cylinder block, flywheel housing and related components and determine their reusability

restoring the cylinder block, flywheel housing and related components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the cylinder block, flywheel housing and related components

you repaired the cylinder block, flywheel housing and related components to the OEM reusability standards

you restored the cylinder block flywheel housing and related components back to correct OEM functions

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the crankshaft, engine bearings, flywheel, ballancers and related components and determine their reusability

restoring the crankshaft, engine bearing, balancers and related components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the crankshaft engine bearings, flywheel, balancers and related components

you repaired the crankshaft engine bearings, flywheel, balancers and related components to the OEM reusability standards

you installed the crankshaft, engine bearings, flywheel, balancers and related components back to correct OEM specifications in the cylinder block

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the cylinder head, valve guides, valves & valve seats and related components and determine their reusability

restoring the cylinder head and related components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the cylinder head, valve guides, valves & valve seats and related components

you repaired the cylinder head, and related components to the OEM reusability standards

you restored the cylinder head and related components back to correct OEM function and it passes a vacuum test

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the clyinder/liner, piston, rings, con rods and related components to determine their reusability

restoring the cylinder components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the cylinder/liner, piston & rings, con rods and related components

you repaired the cylinder/liner, piston & rings, con rod and related components to the OEM reusability standards

you restored the cylinder components back to correct OEM function and installed them back in the cylinder block

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the engine gears, cams, valve train and related components to determine their reusability

restoring the cam and valve train components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the gears, cam, valve train and related components

you repaired the gears, cam, valve train and related components to the OEM reusability standards

you restored the gears, cam and valve train components back to correct OEM function and installed them back in the cylinder block or cylinder head

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the diesel engine fuel system components to determine their reusability

restoring the diesel engine fuel system components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you diagramed the flow of the fuel system as it relates to your engine.

you analyzed your data and determined the condition and needed repair of the diesel engine fuel system components

you repaired the diesel engine fuel system components to the OEM reusability standards

you restored the diesel engine fuel system components back to correct OEM function and installed them back in/on the cylinder block or cylinder head

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the diesel engine lubrication system components to determine their reusability

restoring the diesel engine lubrication system components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you diagramed the flow of the engine oil as it relates to your engine.

you analyzed your data and determined the condition and needed repair of the diesel lubrication support system components

you repaired the diesel engine lubrication system components to the OEM reusability standards

you restored the diesel engine lubrication system components back to correct OEM function and installed them back in/on the cylinder block or cylinder head

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the diesel engine cooling system components to determine their reusability

restoring the diesel engine cooling system components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you diagramed the flow of the engine coolant as it relates to your engine.

you analyzed your data and determined the condition and needed repair of the diesel cooling support system components

you repaired the diesel engine cooling system components to the OEM reusability standards

you restored the diesel engine cooling system components back to correct OEM function and installed them back in/on the cylinder block or cylinder head

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the diesel engine intake and exhaust system components to determine their reusability

restoring the diesel engine intake and exhaust system components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the diesel engine intake and exhaust system components

you repaired the diesel engine intake and exhaust system components to the OEM reusability standards

you restored the diesel engine intake and exhaust system components back to correct OEM function and installed them back in/on the cylinder block or cylinder head

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

analyzing the diesel engine support system components to determine their reusability

restoring the diesel engine support system components back to OEM specifications

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the reusability specifications of the said components.

you analyzed your data and determined the condition and needed repair of the diesel engine support system components

you repaired the diesel engine support system components to the OEM reusability standards

you restored the diesel engine suport system components back to correct OEM function and installed them back in/on the cylinder block or cylinder head

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

completing all the applicable sections of your Diesel Engines Overhaul Workbook

assembling your engine and following the OEM procedure without any stripped, loose or broken fasteners, loose or missing components and all hose, hose clamps and electrical harnesses properly aligned, routed and secured.

pre-lubing the lubrication system, priming the fuel system and filling the cooling system and repairing any leaks that formed

adjusting throttle break-over, valve lash and injector height

completing the appropriate workorder and parts sheets

completing a written examination

you answered correctly the presentation and chapter review questions

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you followed the OEM procedure and assembled you engine without any stripped, loose or broken fasteners, loose or missing components and routed all hoses, hose clamps and electrical harnesses properly

you properly adjusted the throttle arm break-over, valve lash and injector height to OEM specifications.

you pre-lubed with engine oil and primed the fuel system and repaired any leaks

you filled and verified the condition of the coolant and repaired any leaks

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

completing all the applicable sections of your Diesel Engines Overhaul Workbook

operating your engine without any excessive smoke, noises, vibrations, diagnostic codes, leaks (both air and fluid) and the engine operates within +/- 3% of OEM specifications (to include: RPM; oil, fuel and boost pressures; coolant, fuel, intake and exhaust temperatures

adjusting engine RPM, throttle break-over, oil pressure, turbo wastegate and timing to OEM specifications

sampling the engine oil and filters for any excessive debris

completing the appropriate workorder and parts sheets

completing a written examination

you answered correctly the presentation and chapter review questions

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you adjusted engine RPM, throttle break over, oil pressure, turbo wastegate and timing to OEM specifications

you have successfully operated your engine without any excessive smoke, noises, vibrations, diagnostic codes, leaks (both air and fluid) and the engine operates within +/- 3% of OEM specifications (to include: RPM; oil, fuel and boost pressures; coolant, fuel, intake and exhaust temperatures

you have taken and oil sample and inspected the oil filter media for esscessive debris after the engine break-in period

have cleaned and painted your engine to the OEM color

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination

reviewing a power point presentation or lecture and answering questions

reading the assigned chapters in the text book and completing the selected review questions

installing the engine back in the chassis or engine stand and completing all connections and adjustments (to include: electrical, air, exhaust, fuel, coolant, hydraulic)

completing the installation by adjusting and testing all vehicle/machine functions and that they operate the way the OEM intended to

completing all the applicable sections of your Diesel Engines Overhaul Workbook

completing the appropriate workorder and parts sheets

completing written examinations

you answered correctly the presentation and chapter review questions

you used the appropriate OEM literature and/or software to determine the specifications and installation procedures of these components.

you installed the engine back in the chassis and/or engine stand and made the appropriate connections and adjustments

you repaired, installed adjusted and tested all vehicle and/or machine components and functions and made sure the operate the way the OEM intended to

you cleaned and painted the engine and appropriate components to OEM colors.

you completed all the applicable sections of your Diesel Engines Overhaul Workbook

you have completed and turned in the appropriate workorder and parts sheets

you can pass the written examination