10412137Preventive Maintenance
Course Information
Description
This course will provide the opportunity to perform preventive maintenance inspections and conduct minor repairs on heavy-duty trucks and equipment.
Total Credits
4
Course Competencies
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Demonstrate safe work habits while performing inspections and maintenance on equipment and vehicle systems.Assessment Strategiesby completing a written objective examination.by performing in a simulated work environment.by completing the shop safety orientationCriteriaExamination includes answers to questions describing the importance of safety while performing inspections and maintenance on equipment and vehicle systemsyou assume responsibility while performing inspections and maintenance on equipment and vehicle systemsyou comply with all personal and environmental safety practices associated with eye protectionyou come to class prepared every day with appropriate eye protectionyou comply with all personal safety practices associated with foot protectionyou come to class prepared every day with appropriate foot protectionyou comply with all personal safety practices associated with required clothingyou come to class prepared every day with appropriate clothingyou comply with all personal and environmental safety practices associated with hand toolsyou comply with all personal and environmental safety practices associated with power equipmentyou comply with all personal and environmental safety practices associated with proper ventilationyou comply with all personal and environmental safety practices associated with the handling of chemicals/materials in accordance with federal, state, and local regulationsyou comply with all personal and environmental safety practices associated with the storage of chemicals/materials in accordance with federal, state, and local regulationsyou comply with all personal and environmental safety practices associated with the disposal of chemicals/materials in accordance with federal, state, and local regulationsshop safety orientation includes you navigating the Diesel Program shopsshop safety orientation includes identifying numbered tools, supplies, and safety related items throughout the shopsshop safety orientation includes locating numbered tools, supplies, and safety related items throughout the shopsshop safety orientation includes a number associated with the itemshop safety orientation includes you assisting someone else (if needed)shop safety orientation includes verbal communication of where each item is located when finished
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Perform a tool box inventory.Assessment Strategiesby completing a tool box inventory using the "MATC Diesel Tool Box Inventory" checklist at the beginning of the semesterby completing a "Missing Tool List" at the beginning of the semesterby completing a tool box inventory using the "MATC Diesel Tool Box Inventory" checklist at the end of the semesterby completing a "Missing Tool List" at the end of the semesterCriteriaInventory checklist is used to verify that listed tools are accounted for in the tool boxInventory checklist includes an "X" next to items that are accounted for in the tool boxInventory checklist includes Fluke multimeter serial numberList includes the missing item nameList includes the missing item part numberList includes the missing item descriptionList is neat and legible
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Perform inspections and maintenance on equipment and vehicle cabsAssessment Strategiesthrough written objective examinationby performing in-cab inspections and maintenanceby performing exterior inspections and maintenanceby submitting a list of needed repairsby submitting a completed repair orderCriteriaIn-Cab Inspection includes performing an operational and/or comparative examination of each item to verify the correct conditionIn-Cab Inspection includes instruments and controls inspection (including all components)In-Cab Inspection includes safety equipment inspection (including all components)In-Cab Inspection includes hardware inspection (including all components)In-Cab Inspection includes heating, ventilation, and air conditioning inspection (including all components)In-Cab Inspection includes heating, ventilation, and air conditioning inspection (including all components)Exterior Inspection includes performing an operational and/or comparative examination of each item to verify the correct conditionExterior Inspection includes hardware inspection (including all components)List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)List of repairs needed is neat, clean, and evidences correct grammarList of repairs needed is organized into the same areas as the Service and Inspection FormList of repairs needed is accurate and contains relevant detailsList of repairs needed is brief yet provides a clear and concise explanation of the needed repairList of repairs needed is verbally discussed with instructor and/or customerRepair order includes a description of all adjustments, services, and/or repairs performedRepair order includes critical measurements (to include specifications, torque values, and measurements)Repair order with work performed begins each statement with an action verbRepair order with work performed evidences correct grammar, punctuation, and spellingRepair order with work performed is typed
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Perform inspections and maintenance on equipment and vehicle frame and chassisAssessment Strategiesthrough written objective examinationby performing frame and chassis inspections and maintenanceby performing wheel end inspection and maintenanceby completing the Dual Air Brake System Test and Checklistby submitting a list of needed repairsby submitting a completed repair orderCriteriaFrame and Chassis Inspection includes air brake inspection (including all components)you chock the wheels that will remain on the groundyou properly cage the brake chamberyou safely raise and support the vehicle axle on jackstandsyou perform the correct procedure for removing the wheelsyou remove the axle nuts, lockwashers, or split cones, and axleyou remove the bearing locknut, lockwasher, and adjusting nutyou perform the correct procedure for removing the wheel hubyou remove the old oil seal with the proper pulleryou perform an inspection of the parts (to include the wheel hub seal bore, bearings[cones], races[cups], seal lip contact surface on spindle, spindle threadsyou clean all parts being returned to serviceyou value "cleanliness" next to "godliness"you obtain new wheel seal and read the directions for installationyou prelube and install inner wheel bearingyou select the proper tools for seal installationyou follow the proper procedure for seal installationyou fill hub cavity with clean oil prior to installationyou use caution when installing hub assembly to prevent damage to new sealyou install outer bearing and adjusting nutyou follow proper procedure for adjustment and torque of wheel bearing hardwareyou set up dial indicator and adjust wheel bearing end play to industry specifications (.001-.005 inch) NOTE:Instructor must observe and initial job sheetyou torque locknut to specifications and secure locking tabs (if equipped)you replace axle flange gasket, install axle, and torque axle nuts to specificationsyou follow proper procedure for installing wheels, wheel hardware, and torque to specificationyou check wheel run-outyou perform "wheel-up" brake adjustment as per the size of brake chamber at the wheel endyou safely lower vehicle to the groundyou raise and lower the vehicle axle to allow for differences in oil levelyou check differential oil level when vehicle is level and refill with correct oil if neededyou return vehicle to serviceyou complete repair order to include the "3 C's"you perform all critical steps in the right orderyou value the safety of yourself, others, and the vehicle by communicating your next steps with others working around youyou follow all personal and environmental safety practicesyou select the proper tools and equipmentyou stay on task throughout the processyou maintain a clean work area during the process and clean work area, tools, and equipment when finishedyou return tools and equipment to their proper location when finishedWheel end inspection and maintenance includes properly adjusted brakesWheel end inspection and maintenance includes a properly installed seal free from any leaksDual Air Brake System Test and Checklist includes performing preliminary checksDual Air Brake System Test and Checklist includes performing Governor Cut-Out, Low Pressure Warning, and Pressure Build-Up testsDual Air Brake System Test and Checklist includes Leakage (Reservoir Air Supply) testsDual Air Brake System Test and Checklist includes Leakage (Service Air Supply) testsDual Air Brake System Test and Checklist includes Manual Emergency System testsDual Air Brake System Test and Checklist includes Automatic Emergency System testsDual Air Brake System Test and Checklist includes a retest to check all items repaired or replacedFrame and Chassis Inspection includes hydraulic brake inspection (including all components)Frame and Chassis Inspection includes drive train inspection (including all components)Frame and Chassis Inspection includes suspension and steering systems inspection (including all components)Frame and Chassis Inspection includes tires and wheels inspection (including all components)List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)List of repairs needed is neat, clean, and evidences correct grammarList of repairs needed is organized into the same areas as the Service and Inspection FormList of repairs needed is accurate and contains relevant detailsList of repairs needed is brief yet provides a clear and concise explanation of the needed repairList of repairs needed is verbally discussed with instructor and/or customerRepair order includes a description of all adjustments, services, and/or repairs performedRepair order includes critical measurements (to include specifications, torque values, and measurements)Repair order with work performed begins each statement with an action verbRepair order with work performed evidences correct grammar, punctuation, and spellingRepair order with work performed is typed
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Perform inspections and maintenance on coupling devicesAssessment Strategiesthrough written objective examinationby performing coupling device inspections and maintenanceby performing fifth wheel inspections and maintenanceby submitting a list of needed repairsby submitting a completed repair orderCriteriayou identify the different types of fifth wheels and explain their useyou identify the different fifth wheel parts and componentsyou identify coupling device violations according to Out-of-Service criteriayou identify the brand, model, and type of fifth wheelyou observe fifth wheel operation when coupled to a trailer, checking for slack (to be done if trailer is available)you uncouple the fifth wheel from the traileryou pressure wash/steam clean the fifth wheel and associated areayou inspect the top plate and brackets for cracksyou check the torque of all fifth wheel mounting boltsyou inspect the fifth wheel and mounting plate weldsyou check the fifth wheel operation/adjustment using a lock testeryou adjust the fifth wheel locking mechanism if needed (Instructor's permission is needed PRIOR to performing this step)you lubricate the fifth wheel (to include the trailer contact surface, bracket support fittings, cam track and pivot, sliding fifth wheel rack and slide path)you remove the fifth wheel from truck chassisyou disassemble the fifth wheelyou inspect all fifth wheel parts for reuseabilityyou reassemble the fifth wheelyou check the fifth wheel operation/adjustment using a lock testeryou adjust the fifth wheel locking mechanism if needed (Instructor's permission is needed PRIOR to performing this step)you select the proper tools and equipmentyou follow all personal and environmental safety practicesyou perform preventive maintenance on fifth wheel unitsyou perform inspection and required maintenance according to the manufacturers recommendationsyou perform the preventive maintenance according to DOT and industry standards for vehicle and equipment preventive maintenance inspectionsinspection and required maintenance includes the completed necessary formsList of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)List of repairs needed is neat, clean, and evidences correct grammarList of repairs needed is organized into the same areas as the Service and Inspection FormList of repairs needed is accurate and contains relevant detailsList of repairs needed is brief yet provides a clear and concise explanation of the needed repairList of repairs needed is verbally discussed with instructor and/or customerRepair order includes a description of all adjustments, services, and/or repairs performedRepair order includes critical measurements (to include specifications, torque values, and measurements)Repair order with work performed begins each statement with an action verbRepair order with work performed evidences correct grammar, punctuation, and spellingRepair order with work performed is typed
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Perform inspections and maintenance on equipment and vehicle electrical/electronic systemsAssessment Strategiesthrough written objective examinationby performing electrical/electronic system inspections and maintenanceby submitting a list of needed repairsby submitting a completed repair orderCriteriaElectrical/Electronic System Inspection includes battery and starting systems inspection (including all components)Electrical/Electronic System Inspection includes charging system inspection (including all components)Electrical/Electronic System Inspection includes lighting system inspection (including all components)List of repairs needed includes a completed repair order (to include: Customer Info., Unit #, VIN, Make/Model, Miles/Hours, Tech Name, Date, Complaint, Cause, Correction, Time In, Time Out, & Total Hours)List of repairs needed is neat, clean, and evidences correct grammarList of repairs needed is organized into the same areas as the Service and Inspection FormList of repairs needed is accurate and contains relevant detailsList of repairs needed is brief yet provides a clear and concise explanation of the needed repairList of repairs needed is verbally discussed with instructor and/or customerRepair order includes a description of all adjustments, services, and/or repairs performedRepair order includes critical measurements (to include specifications, torque values, and measurements)Repair order with work performed begins each statement with an action verbRepair order with work performed evidences correct grammar, punctuation, and spellingRepair order with work performed is typed
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Perform inspections and maintenance on diesel engine fuel systemsAssessment Strategiesthrough written objective examinationby submitting the diesel fuel system schematicby submitting the diesel fuel system summaryby performing diesel engine fuel system inspections and maintenanceCriteriayou identify and locate the different components make up a diesel engine fuel system and explain their functionyou trace fuel flow through a diesel engine fuel systemyou perform inspections and preventive maintenance on diesel engine fuel systemsDiesel Engine Fuel System Schematic includes an identification of all fuel system components starting at the inlet and ending at the fuel nozzle/injector (to include the fuel tank, fuel suction lines, primary fuel filter, fuel transfer pump, fuel hand priming pump-if equipped, fuel low pressure lines, secondary fuel filter, injection pump, high pressure fuel lines, nozzles/injectors, return fuel lines)Diesel Engine Fuel System Schematic evidences correct grammar, punctuation, and spellingDiesel Engine Fuel System Schematic includes a color legend and coding for the suction system-blue, low pressure-green, high pressure-red, and return-yellowDiesel Engine Fuel System Schematic is well organizedDiesel Engine Fuel System Schematic is presented attractively and neatlyDiesel Engine Fuel System Summary includes an identification of the system type (mechanical or electronic)Diesel Engine Fuel System Summary includes a list of all components in the entire fuel system starting with the tank and ending with fuel nozzle/injectorDiesel Engine Fuel System Summary includes a description of the necessary inspection and maintenance tasks associated with each component in the fuel systemDiesel Engine Fuel System Summary evidences correct grammar, punctuation, and spellingDiesel Engine Fuel System Summary is typedDiesel Engine Fuel System Maintenance includes checking the engine for fuel leaks(engine off)Diesel Engine Fuel System Maintenance includes inspecting fuel tanks, mountings, lines, caps, and ventsDiesel Engine Fuel System Maintenance includes draining water and sediment from the bottom of the fuel tank(s)Diesel Engine Fuel System Maintenance includes cleaning the fuel filter area before removing filterDiesel Engine Fuel System Maintenance includes proper removal procedure for fuel filter(s)Diesel Engine Fuel System Maintenance includes containing any lost or spilled fuelDiesel Engine Fuel System Maintenance includes proper replacement procedure for fuel filter(s)Diesel Engine Fuel System Maintenance includes proper procedure for priming the fuel systemDiesel Engine Fuel System Maintenance includes proper procedure for bleeding the fuel systemDiesel Engine Fuel System Maintenance includes starting the engine, checking for proper engine operation, and inspecting for any leaksDiesel Engine Fuel System Maintenance includes proper disposal of fuel filter(s) and any excess fuelyou select the proper tools and equipmentyou follow all personal and environmental safety practices
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Perform inspections and maintenance on diesel engine cooling systemsAssessment Strategiesthrough written objective examinationby performing diesel engine cooling system inspections and maintenanceby performing diesel engine belts and hoses inspection and maintenanceby performing diesel engine water/coolant pump maintenanceCriteriayou identify the different types of coolants used in the diesel industryyou identify and locate the different components that are in a diesel cooling systemyou explain the function of the components in a diesel cooling systemyou trace coolant flow through a diesel engine cooling systemCooling System Maintenance worksheet includes vehicle informationCooling System Maintenance worksheet includes the cooling system capacityCooling System Maintenance worksheet includes the identification of the cooling system filterCooling System Maintenance worksheet includes a pressure test of the cooling system and cap with written results and recommendationsCooling System Maintenance worksheet includes the identification of a leak (if any) and a determination of its causeCooling System Maintenance worksheet includes the freeze point test resultsCooling System Maintenance worksheet includes the Nitrite level test resultsCooling System Maintenance worksheet includes the quantity of additive to correct Nitrite levelCooling System Maintenance worksheet includes answers to diesel engine cooling system questionsCooling System Maintenance worksheet is completed according to manufacturer recommendationsCooling System Maintenance worksheet is completed and equipment or vehicle is returned to serviceCooling System Maintenance worksheet is completeCooling System Maintenance worksheet is neat and cleanyou select the proper tools and equipmentyou follow all personal and environmental safety practicesWater Pump, Belts and Hoses worksheet includes inspection of water pump and written repair recommendationsWater Pump, Belts and Hoses worksheet includes belt(s) inspectionWater Pump, Belts and Hoses worksheet includes proper removal, installation, and adjustmentWater Pump, Belts and Hoses worksheet is completed according to manufacturer recommendationsWater Pump, Belts and Hoses worksheet is completed and equipment or vehicle is returned to serviceWater Pump, Belts and Hoses worksheet is clean and neatyou select the proper tools and equipmentyou follow all personal and environmental safety practices
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Perform inspections and maintenance on diesel engine lubrication systemsAssessment Strategiesthrough written objective examinationby writing a summary of an online training courseby interpreting an oil analysis reportthrough the completion of an engine oil data reportby performing diesel engine lubrication system inspections and maintenanceCriteriaSummary includes the key points to include: The impact of EPA 2007 legislations for on-road, heavy duty diesel vehicle designsSummary includes the key points to include: The impact of changing vehicle designs on oil formulationsSummary includes the key points to include: The benefits of API CJ-4 lubricantsSummary includes only relevant and necessary detailsSummary evidences correct grammar, punctuation, and spellingSummary is typed AND minimum of 1/2 page in lengthOil Analysis interpretation includes an identification of acceptable, marginal, and high wear particles and contamination in oilOil Analysis interpretation includes potential engine wear pointsOil Analysis interpretation includes potential problem areas and causeOil Analysis interpretation includes suggested solutions to prevent the problems in the futureEngine Oil Data Report includes a copy of the Technical Data Sheet pertaining to the oil being investigatedEngine Oil Data Report includes the manufacturer of the engine oilEngine Oil Data report includes a brief (paragraph) product description of the engine oilEngine Oil Data Report includes the API service category of the engine oil and a description a description of this API service category based on the classification systemEngine Oil Data Report includes an identification of the viscosity rating of engine oil and what temperature(s) this viscosity is tested atEngine Oil Data Report includes the diesel engine applications this oil should be used inEngine Oil Data Report includes the viscosity rating of the engine oilEngine Oil Data Report includes a list of 3 features/benefits of the engine oilEngine Oil Data Report includes a determination if the oil should be used in a gasoline engineEngine Oil Data Report includes additional specifications and approvals of the oilEngine Oil Data Report includes a definition of the "W" represents in "5W20"Engine Oil Data Report includes the values to the following physical characteristics/properties of the oil (to include: neutralization number-TBN, flash point, and sulfated ash percentage)Engine Oil Data Report includes correct grammar, punctuation, spellingEngine Oil Data Report is neat and legibleYou determine the lubricant viscosity specification prior to draining the engine oilYou obtain the proper quantity and part number(s) oil filter(s) prior to draining the engine oilYou warm the engine oil prior to drainingYou determine the engine oil sump capacity prior to drainingYou acquire the necessary drain pans and tools prior to drainingYou follow the manufacturers specifications for draining the engine crankcase oilYou visually inspect oil for coolant or fuel contaminationYou inspect and clean magnetic oil drain plugYou take a "midstream" engine oil sampleYou install and tighten the oil drain plug to proper manufacturer torque specificationsYou remove the oil filter(s) with an oil filter wrenchYou cut the filter open with the proper filter cutting toolYou examine the oil filter for metal debrisYou clean the sealing surface(s) of the filter(s) mounting base and ensure that all old filter gasket is removedYou apply CLEAN engine oil to the new oil filter gasketYou install the new oil filter(s) and tighten until the filter gasket contacts the baseYou tighten the oil filter by hand according to the instructions that are shown on the filterYou do NOT overtighten the oil filterYou label the filter with date and current odometer or hourmeter reading for future referenceYou clean and remove the oil filler capYou fill the crankcase with the proper amount of oil according to the manufacturer operation and maintenance manualYou crank the engine at no longer than 30 second intervals to fill all filters before startingYou start and run the engine at "LOW IDLE" for two minutes to ensure the lubrication system has oil and that the filters are full.You inspect the oil drain plug and filter(s) for oil leaks.You stop the engine and allow the oil to drain back to the sump for a minimum of 10 minutesYou dispose of all used waste oil and filters according to local regulationsYou clean and return all tools to their respective areasYou print legibly in ALL necessary components of oil sample labelYou remove the oil level gauge in order to check the oil levelYou adjust the oil level to maintain the level between the "ADD" and "FULL" marks on the oil level gaugeYou complete a "NEXT SERVICE DUE" notification and apply to vehicleYou complete a work order and list of needed repairsYou select the proper tools and equipmentYou follow all personal and environmental safety practices
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Perform inspections and maintenance on diesel engine air induction and exhaust systemsAssessment Strategiesthrough written objective examinationby submitting the Diesel Engine Air Induction and Exhaust Systems schematicby submitting the Diesel Engine Air Induction and Exhaust System summaryby performing a diesel engine air induction and exhaust system preventive maintenance inspectionCriteriayou identify and locate the various components that make up a diesel engine air induction system and explain their functionyou identify and locate the various components that make up a diesel engine exhaust system and explain their functionyou trace air flow through a diesel engine air induction and exhaust systemyou perform inspections and preventive maintenance on diesel engine air induction and exhaust systemsDiesel Eng. Air Induction & Exhaust System Schematic includes an identification of all air intake system components starting at the inlet and ending at the intake manifold ( to include air cleaner system, intake ducting/piping and clamps, turbocharger and turbocharger controls, intercooler, aftercooler, or charge air cooler circuit, intake manifold, and valve porting of one cylinder)Diesel Eng. Air Induction & Exhaust System Schematic includes an identification of all exhaust system components starting at the outlet of the exhaust system at the engine block and ending at the outlet of the exhaust system pipe ( to include the valve configuration of one cylinder, exhaust manifold, turbocharger and turbocharger controls, exhaust piping, pyrometer, engine silencer, and catalytic converter)Diesel Eng. Air Induction & Exhaust System Schematic includes the location in which Air Inlet Restriction (AIR) is measuredDiesel Eng. Air Induction & Exhaust System Schematic includes the location in which Exhaust Back Pressure (EBP) is measuredDiesel Eng. Air Induction & Exhaust System Schematic evidences correct grammar, punctuation, and spellingDiesel Eng. Air Induction & Exhaust System Schematic is well organizedDiesel Eng. Air Induction & Exhaust System Schematic is presented attractively and neatlyDiesel Eng. Air Induction & Exhaust System Summary includes a list of all components in the entire air inlet and exhaust system starting with air inlet and ending with exhaust outletDiesel Eng. Air Induction & Exhaust System Summary includes a description of the necessary inspection and maintenance tasks associated with each component in the air inlet and exhaust systemDiesel Eng. Air Induction & Exhaust System Summary evidences correct grammar, punctuation, and spellingDiesel Eng. Air Induction & Exhaust System Summary is typedDiesel Eng. Air Induction & Exhaust System Summary includes correct answers to questions associated with air inlet and exhaust system inspection and maintenanceyou perform an initial air induction and exhaust system inspection with the engine offyou inspect the air inlet precleaner if equippedyou service the air inlet precleaner if equippedyou measure and record the air inlet restriction (A.I.R)you inspect the air filter housing(s) for damage and defectsyou service or replace the air filter(s)you label the new filter(s) with the date and current odometer/hourmeter reading for future referenceyou inspect the air induction piping, hoses, clamps, and mountings from the air filter housing to the turbocharger (to intake manifold on N/A engine) for restrictions, leaks, and damageyou inspect the turbocharger for leaks, proper mounting, and connectionsyou inspect the turbocharger lubricating oil inlet and outlet lines for damage, leaks or restrictions to oil flowyou inspect the air induction piping, hoses, and clamps from the turbocharger to the aftercooler, intercooler, or charge air cooleryou inspect the charge air cooler for restrictions, damage, or debris buildup and clean if neededyou inspect the air induction piping, hoses, and clamps from the charge air cooler to the intake manifoldyou inspect the intake manifold for proper mounting and leaksyou inspect the exhaust manifold for proper mounting and leaksyou inspect the exhaust system piping and clamps from the exhaust manifold/turbocharger to the exhaust pipe raincap for looseness, leaks, damage, or restrictionyou inspect the exhaust system components to include the exhaust gas recirculation (EGR) system and after treatment system devices, if equippedyou inspect and service the crankcase ventilation systemyou perform the air induction and exhaust system inspection on necessary components with the engine runningyou check and verify the correct operation of the engine compression/exhaust brakeyou reset the filter air inlet restriction (A.I.R.) indicatoryou complete a work order and a list of needed repairsyou select the proper tools and equipmentyou follow all personal and environmental safety practices
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Perform scheduled maintenance inspections and determine needed repairsAssessment Strategiesby performing a vehicle inspectionby completing the Preventive Maintenance Service and Inspection Formby submitting a list of needed repairs from the Preventive Maintenance Service and Inspection Formby submitting a completed repair orderCriteriayou select the proper tools and equipmentyou follow all personal and environmental safety practicesyou perform preventive maintenance inspections on vehicles and equipment and determine needed repairsyou complete required repair orders and inspection formsyou comply with DOT and industry standards for vehicle and equipment preventive maintenance inspectionsPreventive Maintenance Service and Inspection Form is completed according to industry standardsPreventive Maintenance Service and Inspection Form includes customer/fleet information, date, time in/out, repair order number, vehicle number, make, model, odometer/hourmeter, VIN/PIN, and distance since last PMIPreventive Maintenance Service and Inspection Form includes damage inspection (including all components)Preventive Maintenance Service and Inspection Form includes initial drive in inspection (including all components)Preventive Maintenance Service and Inspection Form includes tires and wheels inspection (including all components)Preventive Maintenance Service and Inspection Form includes left side top of vehicle inspection (including all components)Preventive Maintenance Service and Inspection Form includes right side top of vehicle inspection (including all components)Preventive Maintenance Service and Inspection Form includes under vehicle inspection (including all components)Preventive Maintenance Service and Inspection Form includes engine compartment inspection (including all components)Preventive Maintenance Service and Inspection Form includes alignment inspection (including all components) (instructor discretion)Preventive Maintenance Service and Inspection Form includes road test inspection (including all components) (instructor discretion)Preventive Maintenance Service and Inspection Form is completePreventive Maintenance Service and Inspection Form is neat and cleanPreventive Maintenance Service and Inspection Form is accompanied by a separate list of repairs requiredList of repairs required is neat, clean, and evidences correct grammarList of repairs required is organized into the same areas as the Service and Inspection FormList of repairs required is accurate and contains relevant detailsList of repairs required is verbally discussed with instructor and/or customer
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Perform a DOT Annual Vehicle InspectionAssessment Strategiesby performing an inspectionby submitting completed DOT Annual Vehicle Inspection Reportby submitting a list of Out-of-Service violationsby submitting a completed repair orderCriteriayou select the proper tools and equipmentyou follow all personal and environmental safety practicesyou explain DOT out of service criteriayou meet DOT and industry standards for performing vehicle DOT inspectionsinspection form includes the date, fleet number, motor carrier operator, address, city, state, zip code, vehicle type, inspector's name, a vehicle identificationinspection form includes checked brake system (including all components)inspection form includes checked coupling devices (including all components)inspection form includes checked exhaust system (including all components)inspection form includes checked fuel system (including all components)inspection form includes checked lighting devices (including all components)inspection form includes checked safe loading (including all components)inspection form includes checked steering mechanism (including all components)inspection form includes checked suspension (including all components)inspection form includes checked frame (including all components)inspection form includes checked tires (including all components)inspection form includes checked wheels and rims (including all components)inspection form includes checked windshield glazing (including all components)inspection form includes checked windshield wipers (including all components)inspection form includes checked any other condition which may prevent safe operation of the vehicleinspection form is completeinspection form is neat and cleanList of Out-of-Service violations includes items according to inspection criteriayou complete the initial identification informationyou inspect the engine compartment fluidsyou inspect the engine intake systemyou inspect the engine beltsyou inspect the steering systemyou measure the applied brake stroke on the forward drive axleyou inspect for air brake system air leaksyou inspect for entire vehicle fluid leaksyou inspect the vehicle lighting system (omitting reverse light)you inspect the tire and wheel assembliesyour inspection form is neat and legible (zero points will be given for answers that cannot be readyou indicate YES or NO if needed repairs are an Appendix G criteria violation and site the specific criteria statement(5pts/area)you complete the entire inspection with no safety violations
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Examine the need for a good preventive maintenance programAssessment Strategiesthrough a written objective examinationby preparing and giving a presentation on the need for a good preventive maintenance programCriteriayou explain the need for a good preventive maintenance programpresentation introduction is motivating and enthusiasticpresentation introduction includes the business name, description of the type of business, and organizational chartpresentation includes the business preventive maintenance inspection philosophypresentation provides a description of business preventive maintenance inspection schedule and activitiespresentation addresses how the business does inspections, the services they offer, the different levels of inspection, cost savings (fleets) or costs to customers (non-fleet)presentation displays inspection checklist(s) used and shows their relevance to the Federal Motor Carrier Safety Regulations (Part 393 & Appendix G)presentation addresses business guidelines or policies for those performing preventive maintenance inspections and/or Periodic Inspectionspresentation provides an overview or the materials, tooling, and facilities needed to conduct inspections at this businesspresentation includes a conclusionpresenter uses appropriate eye contact/gesturespresenter uses acceptable/appropriate languagepresenter stayed within time limitspresenter uses visual media resourcespresentation includes participation of ALL team memberspresenter responds to questions